Pilot Communications 30cc Plane Assembly Manual

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Assembly Manual For
Wingspan: 88 in
Wingarea: 1479.8 sp in
Length: 78.8 in
Engine: 50CC
www.pilot
-
rc.com
www.pilot
-
rc.com
PDF 文件使用 "pdfFactory Pro" 试用版本创建
www.fineprint.com.cn

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Summary of Contents for Pilot Communications 30cc Plane

  • Page 1 Assembly Manual For Wingspan: 88 in Wingarea: 1479.8 sp in Length: 78.8 in Engine: 50CC www.pilot rc.com www.pilot rc.com PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn...
  • Page 2: Introduction

    INTRODUCTION Thank you for purchasing our new 50cc Yak-54. we strive to achieve the real Quick Builded and ARF aircraf . It just requires the least amout of assembly of any kit that almost finished in factory.To obtain the perfect performence,both the design and manufacturing have been taken care with the highest...
  • Page 3: Warranty

    ARRANTY ARRANTY ■ All Pilot-RC products are guaranteed against defects for 30 days of receiving your airplane. This warranty is limited to construction or productions defects in both material and workmanship , doesn't cover any component parts damaged by use or modification .
  • Page 4: Attention

    ATTENTION ATTENTION You should not regard this plane as toy! ■ ■ To ensure safety,please read the instruction manual thoroughly before assembly . ■ Building and operating model plane require diligent practicing and correct guidance. Any neglect,carelessness and missing experience can cause serious bodily harm and property damage.
  • Page 5: Table Of Contents

    INDEX ………………….………..….…….…. Introduction …………………….……..….…..……. Warranty …………….…………..….……..……. Attention Landing Gear And Rudder Unit Rudder Assembly ………..…….…...…….. Rudder Control Horns …………..……..Tail Wheel Installation Landing Gear Assembly ………….…..……. Main Landing Gear Installation …………..….……… Pants Installation Servo Unit Wing Servo Assembly ………….….………. Servo Arm Installation ………….……….…..
  • Page 6: Landing Gear And Rudder Unit

    Landing Gear and Rudder Unit Rudder Assemby 1. Tear off the cover on the horns Rudder Control Horn and locking plates Please refer to the 2. Trace around the locking plate HARDWARE LIST with kinfe and cut off the cover (download with instruction) below.Then the pre-cut slots appear to get the exact information...
  • Page 7 Rudder Assembly 3. Scuff the middle of horns with a 5. Slid the horn into slot slightly piece of sand paper for good glue Mount the locking plates in bond.Then clean up the surface place.Wipe away excess glue with rubbing alcohol 6.
  • Page 8: Tail Wheel Installation

    Rudder Assembly 7. Note the pre-drill hole for tail Tail Wheel Installation wheel under the cover. 8. Try fit the tail wheel subassembly 1. Draw a center line with a pencil and drill hole with 6mm bit .But do as shown not mount the rudder steering tube until finish tail wheel installation PDF 文件使用...
  • Page 9 Rudder Assembly 2. Mount self-tapping screws on the 4. Epoxy the steering tube in place tail wheel mounting block with the bracket taped on place 3. Insert steering arm into rudder 5. Tighten the set nut as shown steering tube and ensure the proper depth PDF 文件使用...
  • Page 10: Landing Gear Assembly

    Landing Gear Assembly Main Landing Gear Installation NOTE: the correct edge in mounting Taper to rear Straight edge to front of fuse PDF 文件使用 "pdfFactory Pro" 试用版本创建 ÿ www.fineprint.com.cn...
  • Page 11 Landing Gear Assembly 1. Install the landing gear with the bolts and locking nuts 3. Lift the rear of fuse to line it up with Note:Don’t over tighten and crack ground as shown the carbon fiber 4. Make the flat sides of the axle bolt 2.
  • Page 12: Pants Installation

    Landing Gear Assembly 5. Install the collars and wheel in order with a drop of Blue Loctite on 2. Drill the holes for the mounting the collar set screw and ensure the bolts and install the blind nuts. wheel is free to rotate. Pants Installation 3.
  • Page 13: Servo Unit

    Servo Unit Wing Servo Assembly Servo Arm Installation 2. Ensure the servo arm is 90 Minimum Request Servo: degrees with servo as shown. Then 180 in.zo / Metal Gear / Digital mark and drill holes with 2mm bit 1. Turn on your transmitter and 3.
  • Page 14: Aileron Control Horns

    Wing Servo Assembly 2. Trace around the locking plate Aileron Control Horns with kinfe and cut off the cover below.Then the pre-cut slots appear 3. Scuff the horns with a piece of 1. Tear off the cover on the horns sand paper for good glue bond.Then and locking plates clean up the surface...
  • Page 15: Servo Installation

    Wing Servo Assembly Servo Installation 4. Apply the 30 minutes epoxy inside the pre-cut slot for horn ,and coat the horn with epoxy as shown 5. Slide the horn into slot slightly 1. Cut out the cover for servo location and Mount the locking plate in carefully as shown place.Wipe away excess epoxy...
  • Page 16 Wing Servo Assembly 2. Lock the connector with the 4. Then put the extention lead provided safety clip against vibration through the root of wing and loosened tension as shown 3. Tape the lead to pull-string 5. Install servo with mounting tightly.
  • Page 17 Wing Servo Assembly 6. Install the servo arms facing 7. Repeat all the step above for the toward the wing tip and adjust other wing pushrod in proper length to keep the aileron panel on the neutral position The carbon tube and wing bolts use to be mounted in the final assembly PDF 文件使用...
  • Page 18: Rudder Servo Assembly

    Rudder Servo Assembly Servo Tray Installation 2. Drill holes with 2mm bit Minimum Request Servo: 180 in.zo / Metal Gear / Digital 1.Turn on your radio device according 3. Mounting screws and nuts the Wing Servo Installation.Keep the servo holes on center and the arm aligned with servo as shown.
  • Page 19: Servo Installation

    Rudder Servo Assembly Servo Installation 2. Tape the rudder panel to top of the vertical fin in the neutral position The rudder cables and couplers have to make it straight been installed as shown 1. Mount servo with mounting 3. Attach the pre-installed boll link screws and face the brand toward to the rudder horn and not tighten the rudder.Drill holes with 1mm bit...
  • Page 20 Rudder Servo Assembly Turn on your radio to keep the servo neutral. Mount the pre-installed boll link to the rudder arm without 5. Crimp them in place with crimping locking nut. Put two brass tube pliers through the cable and thread through the coupler hole.
  • Page 21 Rudder Servo Assembly 7. Thread the coupler in 2 – 4 mm. 9. Remove the ball links from Ensure the same length of cables rudder horn and install the servo and tension arm ball links with bolts and nuts Turn off the radio now.
  • Page 22: Elevator Servo Assembly

    Elevator Servo Assembly Servo Arm Installation 2. Ensure the servo arm is 90 degrees with servo as shown. Then mark and drill holes with 2mm bit Minimum Request Servo: 180 in.zo / Metal Gear / Digital 1. Turn on your transmitter and 3.
  • Page 23: Elevator Control Horns

    Elevator Servo Assembly 2. Trace around the locking plate Elevator Control Horns with kinfe and cut off the cover below.Then the pre-cut slots appear 1. Tear off the cover on the horns 3. Scuff the horns with a piece of and locking plates sand paper for good glue bond.Then clean up the surface...
  • Page 24: Servo Installation

    Elevator Servo Assembly Servo Installation 4. Apply the 30 minutes epoxy inside the pre-cut slot for horn ,and coat the horn with epoxy as shown 5. Slide the horn into slot slightly 1. Lock the connector with the and Mount the locking plate in provided safety clip against vibration place.Wipe away excess epoxy and loosened tension as shown...
  • Page 25 Elevator Servo Assembly 2. Then put the extention lead 4. Cut the cover on the pre-drill hole through fuselarge for stab mounting 3. Install servos with mounting 5. Install the stab with mounting screws. Face the brand toward the bolts and washers rear of fuse.
  • Page 26 Elevator Servo Assembly 6. Install the servo arms facing 7. Repeat all the step above for the toward the ground and adjust other stabilizer pushrod in proper length to keep the aileron panel on the neutral position as shown NOTICE PDF 文件使用...
  • Page 27: Switch Assembly

    Switch Assembly Switch Installation 1.cut off the cover with a sharp knife Note: The switch mounting holes have been pre-cut for standar size. 2. Finish the mounting with screws Otherwise fill it with the same size and nuts supplied. 1.7mm plywood and a larger one (both not included) as reinforce PDF 文件使用...
  • Page 28: Engine Assembly

    Engine Assembly Engine Installation The firewall has been mounted. Drill according pre-set laser holes Remenber: Use Bue Loctite on all for DLE-30. Otherwise measure engine mounting screws your engine’s mounting location. PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn...
  • Page 29: Throttle Servo Assembly

    Throttle servo Installation 2. Determine where the throttle servo Throttle Servo Installation mounting tray is going to be mounted on the engine box to get the straight and precise throttle linkage connection. Then make a mark and epoxy the tray in place .Finally secure with self- tapping screws 1.
  • Page 30: Ignition Module

    Ignition Module 2. Position the ignition outside the Ignition Module engine box to allow the spark plug leads to connect the engine without excess tension .Drill for Nylon tie 1. Tape foam rubber on bottom of 3. Lock the connectors with the ignition and attach to safety cover provided safety clip against vibration surplied as shown...
  • Page 31: Hatch And Fule Tank

    Hatch And Fule Tank Fule Tank And Dot Engine Box Hatch Fule Fill Line Fule line Epoxy the hatch in place and secure Fule tank and fule dot have been with self-tapping screws installed.Just tighten the velcro ties PDF 文件使用 "pdfFactory Pro" 试用版本创建 ÿ www.fineprint.com.cn...
  • Page 32: Crowl Assembly

    Crowl Assembly 2. Use a fiber cutting tool to rough Crowl Assembly cut the cowl and finish with a round sander.Trial fit to make sure there is a minimum of 3/8”around the engine cooling. 1. Make or use the supplied pattern of the exit air cooling.
  • Page 33 Crowl Assembly 4. Ensue all the corner are rounded YAK-54 73’’ have two that mount and not sharp 90 degrees against from the rear of the firewall on the splitting under vibration. Trial fit till top of the cowl and two that mount the cowl is right from the front of the cowl opening YAK-54 73’’...
  • Page 34: Cg And Control Throws

    CG And Control Throws Center Of Gravity The First Flight set up The center of gravity is on the rear of the wing tube as shown Adjust idle –full Throttle: Elevator: 40 Degrees on High rate 12 Degrees on Low rate Aileron: 30 Degrees on High rate 12 Degrees on Low rate...
  • Page 35: Flight Preperation

    Flight Preperation Make sure you have the right model programmed into your ■ transmitter Check the direction of each surface not and also right before ■ you take off . Rememver nothing wrong on the ground ever improves in ■ the air Check the air plane with the engine running and do a range ■...

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