Champion 42455 Owner's Manual & Operating Instructions

Champion 42455 Owner's Manual & Operating Instructions

1200 starting watts / 1000 max rated watts / continuous use - 900 watts

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1200 Starting Watts / 1000 Max Rated Watts /
Continuous Use - 900 Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
42455
MADE IN CHINA
REV 42455-20130301
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

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Summary of Contents for Champion 42455

  • Page 1 Continuous Use - 900 Watts PORTABLE GENERATOR MODEL NUMBER 42455 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 42455-20130301 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    42455 1200 Starting Watts / 1000 Max Rated Watts / Continuous Use - 900 Watts PORTABLE GENERATOR TABLE Of CONTENTS Storage ......
  • Page 4: Introduction

    ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from generators to strict specifications. With proper use and your purchase.
  • Page 5: Manual Conventions

    Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 42455-20130301...
  • Page 6: Safety Rules

    Inform your electricity provider immediately if you or anyone in your household depends on electrical euipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 42455-20130301...
  • Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 42455-20130301...
  • Page 8: Controls And Features

    Oil Filler Cap – Check and fill engine oil level. Air Filter – Protects the engine by filtering dust and debris from the intake air. Power Panel – See “Power Panel.” REV 42455-20130301...
  • Page 9: Power Panel

    Voltmeter – Displays the output voltage of the generator. Parts Included Your 42455 Gasoline Powered Generator ships with the following parts: Other – Vibration Mount (Engine Side) ....
  • Page 10: Assembly

    1. Thread the vibration mount bolt through the frame (engine side). 2. Firmly secure the bolt to the frame with the M8 nut. Tighten. DO NOT over tighten. 3. Repeat steps 1-2 for the remaining mount (2 total). REV 42455-20130301...
  • Page 11: Add Engine Oil

    4. Check engine oil level daily and add as needed. CAUTION The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. REV 42455-20130301...
  • Page 12: Add Fuel

    WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 42455-20130301...
  • Page 13: Operation

    During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 42455-20130301...
  • Page 14: Starting The Engine

    Connections must isolate generator power from utility power and must comply with all applicable laws and codes. REV 42455-20130301...
  • Page 15: Stopping The Engine

    4. Allow the engine to stabilize. 5. Plug in and turn on the next item. 6. Allow the engine to stabilize. 7. Repeat steps 5-6 for each additional item. NOTE Never exceed the specified capacity when adding loads to the generator. REV 42455-20130301...
  • Page 16: Maintenance And Storage

    7. Place the fi lter in the assembly. 8. Reattach the air fi lter cover and using your fi ngers, insert the thumb screws into the top and bottom holes of the air fi lter cover. Screw until tight. Be sure REV 42455-20130301 not to over tighten.
  • Page 17: Spark Arrester

    Service your generator more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level...
  • Page 18: Generator Maintenance

    9. Remove the spark plug and pour about 1⁄2 ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 42455-20130301...
  • Page 19: Specifications

    ....58.4 lbs. (26.5 kg) Your Champion Power Equipment product is designed – Net Weight ....
  • Page 20: Parts Diagram

    42455 ENGLISH SPECIfICATIONS Parts diagram REV 42455-20130301...
  • Page 21: Parts List

    2.08.072 Flange Bolt M8×175 5.1860.000 Capacitance 1.5789.0612 Flange Bolt M6×12 Bolt And Washer Assembly 1.9074.4.0414.1 M4×14 12.100100.01 Bracket, Muffler 122.210003.04 Plug 113.190002.01 End Housing (1KW) 5.1310.000 Conduit (metal) 1.16674.0512.2 Flange Bolt M5×12 122.210003.02 Plug 2.08.073 Flange Bolt M6×90 REV 42455-20130301...
  • Page 22: Engine Parts Diagram

    42455 ENGLISH SPECIfICATIONS Engine Parts diagram REV 42455-20130301...
  • Page 23: Engine Parts List

    12.110005.00 Spring, Throttle Return 1.5789.0625.0.8 Flange Bolt M6×25 12.110006.00 Rod, Governor 12.050200.00 Connecting Rod 23.120700.01 Change Wire, Flameout 12.050005.02 Piston 1.5789.0612 Flange Bolt M6×12 2.09.005 Circlip (ø16×ø1) 12.091000.01 Air Cleaner Assembly (EPA) 12.050003.01 Wrist Pin 11.050303.00 Ring, Oil REV 42455-20130301...
  • Page 24: Wiring Diagram

    42455 ENGLISH SPECIfICATIONS Wiring diagram REV 42455-20130301...
  • Page 25: Troubleshooting

    Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 42455-20130301...
  • Page 26: Warranty

    Other Exclusions Warranty Qualifications This warranty excludes: Champion Power Equipment (CPE) will register this – Cosmetic defects such as paint, decals, etc. warranty upon receipt of your Warranty Registration Card – Wear items such as filter elements, o-rings, etc.
  • Page 27 Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2013 small off-road engine.
  • Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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