Champion 42436 Owner's Manual & Operating Instructions

Champion 42436 Owner's Manual & Operating Instructions

1500 starting watts/1200 rated watts
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OWNER'S MANUAL & OPERATING INSTRUCTIONS
warranty_badges.pdf
1
8/18/11
10:45 AM
1500 Starting Watts / 1200 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
42436
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 42436-20130424
www.championpowerequipment.com

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Summary of Contents for Champion 42436

  • Page 1 1500 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR MODEL NUMBER 42436 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 42436-20130424 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    42436 1500 Starting Watts / 1200 Rated Watts PORTABLE GENERATOR TABLE Of CONTENTS Introduction ......
  • Page 4: Introduction

    ENGLISH INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase.
  • Page 5: Manual Conventions

    Please call our help line at 1-877-338-0999. situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 42436-20130424...
  • Page 6: Safety Rules

    Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 42436-20130424...
  • Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 42436-20130424...
  • Page 8: Controls And Features

    Fuel Valve – Turn this valve to the “ON” position to Power Panel – See “Power Panel” section. supply fuel to the engine. Air Cleaner – Protects the engine by filtering dust and debris from the intake air. REV 42436-20130424...
  • Page 9: Power Panel

    120 Volt AC, 10 Amp, single phase Voltmeter – Used to display alternator output 60 Hz electrical loads. voltage. Ground Terminal – Consult an electrician for local Circuit Breaker – Protects the generator against grounding regulations. electrical overloads. Push to reset breaker. REV 42436-20130424...
  • Page 10: Parts Included

    42436 ENGLISH CONTROLS AND fEATURES Parts Included Your 42436 Gasoline Powered Generator ships with the following parts: Other – Vibration Mount (Engine Side) ....– Vibration Mount (Alternator Side) .
  • Page 11: Assembly

    NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. REV 42436-20130424...
  • Page 12: Add Fuel

    We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 42436-20130424...
  • Page 13: Operation

    – The generator (stator winding) is isolated from the prevent the engine from running when the oil level frame and from the AC receptacle ground pin. falls below a critical threshold. – Electrical devices that require a grounded receptacle pin connection may not function properly. REV 42436-20130424...
  • Page 14: Connecting Electrical Loads

    Engine Switch are in the “OFF” position when the engine is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. REV 42436-20130424...
  • Page 15: Maintenance And Storage

    Once oil has been added, a visual check should show oil not to over tighten. about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. REV 42436-20130424...
  • Page 16: Spark Arrester

    Failure to clean the spark arrester will result in in adverse conditions. degraded engine performance. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level...
  • Page 17: Generator Maintenance

    9. Remove the spark plug and pour about 1⁄2 ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 42436-20130424...
  • Page 18: Specifications

    ....1.45 gal. (5.5 L) Your Champion Power Equipment product is designed – Gross Weight ....
  • Page 19: Wiring Diagram

    42436 ENGLISH SPECIfICATIONS Wiring Diagram REV 42436-20130424...
  • Page 20: Parts Diagram

    42436 ENGLISH SPECIfICATIONS Parts Diagram REV 42436-20130424...
  • Page 21: Parts List

    Lock Washer Ø8 1.818.0512.3 Screw M5×12 2.08.072 Flange Bolt M8×175 1.6177.1.04.1 Nut M4 1.5789.0612 Flange Bolt M6×12 5.1860.000 Capacitance 12.100100.01 Bracket,Muffler 122.210003.03 Plug 113.190002.01 End Housing (1KW) 5.1330.014 Sheath,Wire 1.16674.0512.2 Flange Bolt M5×12 122.210003.01 Plug 2.08.073 Flange Bolt M6×90 REV 42436-20130424...
  • Page 22: Engine Parts Diagram

    42436 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 42436-20130424...
  • Page 23: Engine Parts List

    12.110005.00 Spring, Throttle Return 1.5789.0625.0.8 Flange Bolt M6×25 12.110006.00 Rod, Governor 12.050200.00 Connecting Rod 23.120700.01 Change Wire, Flameout 12.050005.02 Piston 1.5789.0612 Flange Bolt M6×12 2.09.005 Circlip (ø16×ø1) 12.091000.01 Air Cleaner Assembly (EPA) 12.050003.01 Wrist Pin 11.050303.00 Ring, Oil REV 42436-20130424...
  • Page 24: Troubleshooting

    Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 42436-20130424...
  • Page 25: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 26 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 27 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 28 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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