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Kemppi Manuals
Welding System
KEMPOMIG 4000W
Service manual
Kemppi KEMPOMIG 4000W Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General
Technical Data
Switches and Connectors
Operation Principle
IGBT-Module Control
Voltage after Secondary Diodes
Troubleshooting/Diagram
Wire Feeder´s Error Codes
Signals between Power Source and Wire Feeder
Solenoid Valve Control
Wire Feed Motor Control
Torch Connection
Signals from Wf-Unit´s Connectors
Cooling Unit Control
Adjusting the Cooling Unit Pressure Watch Limit
Power Source Control Card A001 Layout
Wire Feed Unit Control Card A001 Layout
MSD 1-Meter Unit Layout
Notes
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1
Table of Contents
2
Technical Data
3
Switches and Connectors
4
Operation Principle
5
Igbt-Module Control
6
Troubleshooting/Diagram
7
Signals between Power Source and Wire Feeder
8
Wire Feed Unit Control Card A001 Layout
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Summarization of Contents
General
Technical Data
Switches and Connectors
Operation Principle
IGBT Module Control
Voltage After Secondary Diodes
Troubleshooting Guide
Wire Feed Unit Error Codes
Power Source and Wire Feeder Signals
E-line Control Cable Voltages
Voltages measured in the E-line of the control cable between the power source and wire feeder.
H-line Control Cable Voltages
I-line Control Cable Voltages
Solenoid Valve Control
Wire Feed Motor Control
Welding Gun Connection
Signals from Wf-unit Connectors
Remote Controller Connector XW101 Signals
Signals and their explanations for the remote controller connector XW101.
Motor Gun Connector XW101 Signals
Signals and their explanations for the motor gun connector XW101.
Cooling Unit Control
Adjusting Cooling Unit Pressure Watch Limit
Procedure for adjusting the cooling unit pressure watch limit for Kempomig 3200W/4000W.
Power Source Control Card A001 Layout
Wire Feeder Control Card A001 Layout
MSD 1-meter Unit Layout
Notes
Table of Contents
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