06 Mechanized Torch Operation - ESAB Cutmaster 60 Operating Manual

4T.06 Mechanized Torch Operation
Cutting With Mechanized Torch
The mechanized torch can be activated by remote
control pendant or by a remote interface device
such as CNC.
1. To start a cut at the plate edge, position the
center of the torch along the edge of the plate.
Travel Speed
Proper travel speed is indicated by the trail of the
arc which is seen below the plate. The arc can be
one of the following:
1. Straight Arc
A straight arc is perpendicular to the workpiece
surface. This arc is generally recommended
for the best cut using air plasma on stainless
or aluminum.
2. Leading Arc
The leading arc is directed in the same direc-
tion as torch travel. A five degree leading arc
is generally recommended for air plasma on
mild steel.
3. Trailing Arc
The trailing arc is directed in the opposite direc-
tion as torch travel.
D i r
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Straight Arc
A-02586
Mechanized Torch Operation
Manual 0-5402
Standoff Distance
e l
Trailing Arc
Leading Arc
For optimum smooth surface quality, the travel
speed should be adjusted so that only the lead-
ing edge of the arc column produces the cut. If
the travel speed is too slow, a rough cut will be
produced as the arc moves from side to side in
search of metal for transfer.
Travel speed also affects the bevel angle of a cut.
When cutting in a circle or around a corner, slow-
ing down the travel speed will result in a squarer
cut. The power source output should be reduced
also. Refer to the appropriate Control Module
Operating Manual for any Corner Slowdown ad-
justments that may be required.
Piercing With Machine Torch
To pierce with a machine torch, the arc should
be started with the torch positioned as high as
possible above the plate while allowing the arc
to transfer and pierce. This standoff helps avoid
having molten metal blow back onto the front end
of the torch.
When operating with a cutting machine, a pierce or
dwell time is required. Torch travel should not be
enabled until the arc penetrates the bottom of the
plate. As motion begins, torch standoff should be
reduced to the recommended 1/8 - 1/4 inch (3-6
mm) distance for optimum speed and cut quality.
Clean spatter and scale from the shield cup and
the tip as soon as possible. Spraying or dipping
the shield cup in anti - spatter compound will
minimize the amount of scale which adheres to it.
OPERATION
ESAB CuTmASTEr 60
4T-7