Spider Removal - Polaris 2010 Ranger RZR 800 EFI Manual

CLUTCHING
5. Inspect area on shaft where bushing rides for wear, galling,
nicks, or scratches. Replace clutch assembly if worn or
damaged.
6. Remove and inspect the clutch spring. See "Drive Clutch
Spring Specifications" for spring inspection.

Spider Removal

1. Remove the limiter spacer from the shaft (2009 RZR
Only).
2. Install clutch in holding fixture (PN 2871358) and loosen
the spider (counterclockwise) using Clutch Spider
Removal Tool (PN 2870341).
Clutch Holding Fixture:
(PN 2871358)
Spider Removal Tool:
(PN 2870341)
6.14
NOTE: It is important that the same number and
thickness of washers are reinstalled beneath the
spider during assembly. Be sure to note the number
and thickness of these washers.
Inspect Shaft
Moveable Sheave Bushing Inspection
3.
To maintain proper clutch balance and
belt-to-sheave clearance, be sure to
reinstall original quantity and thickness
washers
Inspect the Teflon™ coating on the moveable sheave
bushing.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass
than Teflon is visible on the bushing.
Refer to bushing replacement
in this chapter.
TM
Teflon