Engine Removal - Polaris 2010 Ranger RZR 800 EFI Manual

Engine Removal

Because of its design configuration, Polaris recommends
removing the engine, transmission, and rear gearcase as one
assembly. Use the following procedure when engine removal is
required.
IMPORTANT: Some engine repair procedures can be
performed without removing
assembly from the vehicle.
Engine Components" on Page 3.15 for further
information.
NOTE: The use of an overhead or portable engine
hoist is the only recommended method for removing
and installing the engine / transmission / rear
gearcase assembly.
NOTE: Have an assistant help guide the engine in
and out of the vehicle while using an engine hoist to
prevent personal injury or damage to vehicle
components.
WARNING
Always wear safety glasses and proper shop
clothing when performing the procedures in this
manual. Failing to do so may lead to possible
injury or death.
1. If vehicle was recently operated, allow it to cool down
before attempting to perform any work.
2. Clean work area.
3. Thoroughly clean the engine and chassis.
4. Drain appropriate lubricant(s):
• If servicing the engine, drain engine oil.
• If servicing the transmission, drain the lubricant from
the main gearcase and transfer case.
• If servicing the rear gearcase, drain the gearcase
lubricant.
5. Remove the driver and passenger seats (see Chapter 5).
6. Disconnect (-) negative battery cable.
7. Remove the rear service panel (see Chapter 5).
the RZR engine
Refer to "Accessible
8. Remove the (2) push rivets from the rear of the center
console.
9. Remove the (2) fasteners from the rear seat base and
remove the assembly from the vehicle.
10. Remove the rear plastic bumper, rear cargo box and box
supports from the vehicle (see Chapter 5).
11. Remove the (2) push rivets and remove the intake box from
the vehicle.
ENGINE
3
Remove
Push Rivets
3.17