Final Drive / Wheel And Tire; Wheel, Hub, And Spindle Torque Table; Wheel Removal / Installation; Wheel Installation - Polaris 2010 Ranger RZR 800 EFI Manual

Radiator Removal
1. Remove the front bumper (see Chapter 5).
2. Remove the upper engine outlet hose and recovery hose
from the top of the radiator.
3. Remove the (2) upper radiator retaining bolts and the (4)
bolts retaining the lower radiator mount bracket. Remove
the bracket from the frame.
4. Disconnect the fan motor and remove the radiator from the
vehicle. Take care not to damage the cooling fins.
5. Reverse procedure for installation.
Recovery
Hose
Engine
T-Fitting
Outlet Hose
Grommets
Engine
Inlet Hose
Fan Motor Asm.
Inserts
Radiator
Screws

FINAL DRIVE / WHEEL AND TIRE

Wheel, Hub, and Spindle Torque Table

Item Nut Type
Aluminum Wheels Lug Nut
(Cast)
Steel Wheels Flange Nut
(Black / Camo)
Hub Retaining Nuts
(Front & Rear)
#1
Aluminum Wheel
90 ft. lbs. (122 Nm)
NOTE: Do not lubricate the stud or the lug nut.
Wheel Removal
1. Position the vehicle on a level surface.
2. Place the transmission in PARK (P) and stop the engine.
3. Loosen the wheel nuts slightly. If wheel hub removal is
required, remove the cotter pin and loosen the hub nut
slightly.
4. Elevate the appropriate side of the vehicle by placing a
suitable stand under the frame.
5. Remove the wheel nuts and remove the wheel.
6. If hub removal is required, remove the hub nut and washers.

Wheel Installation

1. Verify the transmission is still in PARK (P).
2. Install the wheel hub, washers, and hub nut, if previously
removed.
3. Place the wheel in the correct position on the wheel hub.
Be sure the valve stem is toward the outside and rotation
arrows on the tire point toward forward rotation.
4. Attach the wheel nuts and finger tighten them.
MAINTENANCE
Specification
90 ft. lbs. (122 Nm)
#1
27 ft. lbs. (37 Nm)
#2
- 80 ft. lbs. (108 Nm)
#2
Steel Wheel
27 ft. lbs. (37 Nm)
2.25
2