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EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAU17705
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance is
performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
1 * Fuel line
2
Spark plugs
3 * Valves
4
Air filter element
5
Clutch
6 * Front brake
7 * Rear brake
8 * Brake hoses
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
13 * Drive belt
14 * Steering bearings
15 * Chassis fasteners
16
Sidestand
17 * Sidestand switch
18 * Front fork
Shock absorber as-
19 *
sembly
Rear suspension re-
lay arm and connect-
20 *
ing arm pivoting
points
21 * Fuel injection system • Adjust synchronization.
email: info@motomatrix.co.uk
CHECK OR MAINTENANCE JOB
• Check fuel hoses for cracks or damage.
• Check condition.
• Clean and regap.
• Replace.
• Check valve clearance.
• Adjust.
• Replace.
• Check operation.
• Adjust.
• Check operation, fluid level and vehicle for fluid
leakage.
• Replace brake pads.
• Check operation, fluid level and vehicle for fluid
leakage.
• Replace brake pads.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or damage.
• Check operation and for excessive play.
• Lubricate with lithium-soap-based grease.
• Check belt tension.
• Make sure that the rear wheel is properly aligned.
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease.
• Make sure that all nuts, bolts and screws are prop-
erly tightened.
• Check operation.
• Lubricate.
• Check operation.
• Check operation and for oil leakage.
• Check operation and shock absorber for oil leakage.
• Check operation.
• Lubricate with lithium-soap-based grease.
PERIODIC MAINTENANCE
ODOMETER READING (× 1000 km)
1
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3-1
ANNU-
10
20
30
40
CHECK
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Whenever worn to the limit
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Whenever worn to the limit
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Every 4 years
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Every 50000 km
Every 4000 km
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Every 20000 km
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AL
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