Hoist Fitness RPL-5301 Owner's Manual
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Hoist Fitness RPL-5301 Owner's Manual

Plate-loaded chest press
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RPL-5301
OWNER'S MANUAL
ADDENDUM
READ THIS FIRST!
THE FOLLOWING PAGES WILL SUPERCEDE THE
EXISTING PAGES IN THE RPL-5301 MANUAL
CATALOG NUMBER 0208-002
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438
RECORD SERIAL NUMBER HERE
(858) 578-7676
Fax
(858) 578-9558

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Summary of Contents for Hoist Fitness RPL-5301

  • Page 1 RPL-5301 OWNER'S MANUAL ADDENDUM READ THIS FIRST! THE FOLLOWING PAGES WILL SUPERCEDE THE EXISTING PAGES IN THE RPL-5301 MANUAL CATALOG NUMBER 0208-002 Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service (800) 548-5438 RECORD SERIAL NUMBER HERE...
  • Page 2 THE PRESS ARMS ARE OF EQUAL HEIGHTS, BE SURE TO RE-TIGHTEN JAM NUTS. TWIST THE TIE RODS (16) EITHER - CLOCKWISE TO DECREASE PRESS ARM HEIGHT - COUNTER-CLOCKWISE TO INCREASE PRESS ARM HEIGHT. 34 1/4" w/o RUBBER FOOT 34 1/2" w/ RUBBER FOOT PAGE 26 RPL-5301 ASSEMBLY...
  • Page 3 RPL-5301 PLATE-LOADED CHEST PRESS **WARNING !** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts...

  • Page 4: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. MACHINE ADJUSTMENT............PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5301 ASSEMBLY PAGE 01...

  • Page 5: Instructions

    Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set Two People PAGE 02 RPL-5301 ASSEMBLY...

  • Page 6: Rpl-5301 Assembly

    OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5301 ASSEMBLY PAGE 03...

  • Page 7: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5301 ASSEMBLY...

  • Page 8: Rpl-5301 Assembly

    OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5301 ASSEMBLY PAGE 05...

  • Page 9: Rpl-5301 Assembly

    OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 06 RPL-5301 ASSEMBLY...

  • Page 10: Rpl-5301 Assembly

    OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5301 ASSEMBLY PAGE 07...
  • Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. STEP 1: - POSITION (13) IN BETWEEN ITEMS (2 & 3) STEP 2: - ROTATE (13) UPWARD INTO PLACE PAGE 08 RPL-5301 ASSEMBLY...
  • Page 12 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. RPL-5301 ASSEMBLY PAGE 09...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. PAGE 10 RPL-5301 ASSEMBLY...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5301 ASSEMBLY PAGE 11...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 12 RPL-5301 ASSEMBLY...
  • Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (79) THEN LOOSEN NUT JUST ENOUGH FOR (14) TO PIVOT FREELY. RPL-5301 ASSEMBLY PAGE 13...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 14 RPL-5301 ASSEMBLY...
  • Page 18 WARNING - TIE ROD ENDS (19, 20) MUST BE THREADED A MINIMUM OF 3/8" WITH JAM NUT (26, 27) TIGHTENED SECURELY TO ENSURE PROPER CONNECTION. TIE ROD END (LH) JAM NUT (LH) TIE ROD JAM NUT (RH) TIE ROD END (RH) RPL-5301 ASSEMBLY PAGE 15...
  • Page 19 BE SURE ORIENTATION OF - REFER TO PAGE 26 & 27 FOR SPECIFIC CAP WASHER (98) AS SHOWN MACHINE ADJUSTMENT INFORMATION. IN DETAIL. PROPERLY INSTALLED VIEW JAM NUT JAM NUT TIE ROD JAM NUT PROPERLY INSTALLED VIEW PAGE 16 RPL-5301 ASSEMBLY...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5301 ASSEMBLY PAGE 17...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 18 RPL-5301 ASSEMBLY...
  • Page 22 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5301 ASSEMBLY PAGE 19...
  • Page 23 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. MAKE SURE THE ORIENTATION OF PULL PIN (6) IS AS SHOWN. PAGE 20 RPL-5301 ASSEMBLY...
  • Page 24 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5301 ASSEMBLY PAGE 21...
  • Page 25 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 22 RPL-5301 ASSEMBLY...
  • Page 26 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5301 ASSEMBLY PAGE 23...
  • Page 27 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 24 RPL-5301 ASSEMBLY...
  • Page 28 - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARES. *IMPORTANT* NOW THAT THE RPL-5301 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

  • Page 29: Machine Adjustment

    THE PRESS ARMS ARE OF EQUAL HEIGHTS, BE SURE TO RE-TIGHTEN JAM NUTS. TWIST THE TIE RODS (16) EITHER - CLOCKWISE TO DECREASE PRESS ARM HEIGHT - COUNTER-CLOCKWISE TO INCREASE PRESS ARM HEIGHT. 34 1/4" w/o RUBBER FOOT 34 1/2" w/ RUBBER FOOT PAGE 26 RPL-5301 ASSEMBLY...
  • Page 30 ADJUST HEIGHT OF THE LIMITING STOP ASSEMBLY (10) SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER (53), AS SHOWN. ONCE THE LIMITING STOP IS PROPERLY ADJUSTED, WRENCH TIGHTEN JAM NUT (28). STEP 1 STEP 2 RPL-5301 ASSEMBLY PAGE 27...

  • Page 31: Pre-Assembly

    OWNER'S MANUAL PRE-ASSEMBLY PAGE 28 RPL-5301 ASSEMBLY...

  • Page 32: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. RPL-5301 ASSEMBLY PAGE 29...

  • Page 33: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003341 021-0003405 021-0003320 021-0003113 SERIAL # DECAL 021-0003093 021-0003135 021-0003008 PAGE 30 RPL-5301 ASSEMBLY...
  • Page 34 OWNER'S MANUAL DECAL REFERENCE CONTINUED 021-0003334 021-0018022 021-0003230 021-0004032 021-0003690 RPL-5301 ASSEMBLY PAGE 31...
  • Page 35 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 32 RPL-5301 ASSEMBLY...

  • Page 36: Part List

    BEARING: FLANGED Ø2.00" O.D. X Ø1.00" I.D. 014-0012013 BEARING: BALL BEARING Ø2.44" O.D. X Ø1.18" I.D. 014-0019005-2 SPLIT COLLAR: 1.00" I.D. X 20mmT NON-THREADED 016-0001003 END CAP 1.50" X 2.50" (BLACK) 022-01PD2055-5 PLASTIC HEAD PAD BACKING 022-01PD2058-5 PLASTIC BACK PAD BACKING RPL-5301 ASSEMBLY PAGE 33...
  • Page 37 5/16"-18UNC X 1.00" BHCS (WZ) 011-0107029 5/16"-18UNC X 1.00" HHB (WZ) 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 011-0311013 3/8-16UNC X .75" SQUARE HEAD (WZ) 011-0407022 3/8"-16UNC X 1.00" HHB (WZ) 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) RPL-5301 ASSEMBLY PAGE 34...
  • Page 38 021-0003341 DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL) 021-0003405 DECAL ROX 021-0004032 DECAL ADJUST 1-7 VERTICAL TXT. 021-0003690 RPL-5301 CHEST PRESS PLACARD 021-0018022 DECAL HOISTFITNESS.COM LOGO SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 013-0001003 .50" CAP WASHER 016-0003001 .50"...

  • Page 39: Abbreviations

    BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5301 ASSEMBLY PAGE 36...

  • Page 40: Bolt Sizing Chart

    3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0" 1 3/4" 2 3/4" 3 3/4" 1/2" SHSS 1 1/4" 2 1/4" 3 1/4" 1 1/2" 2 1/2" 3 1/2" 1" 2" 3" 4" 0" PAGE 37 RPL-5301 ASSEMBLY...
  • Page 41 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4" 1 1/2" 1" 0" 1" 0" PAGE 38 RPL-5301 ASSEMBLY...

  • Page 42: Washer Sizing Chart

    CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER PAGE 39 RPL-5301 ASSEMBLY...
  • Page 43 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 40 RPL-5301 ASSEMBLY...

  • Page 44: Maintenance Schedule

    Repack with Grease; 6 MONTHS YEARLY Linear Bearings Replace; Cables, Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. PAGE 41 RPL-5301 ASSEMBLY...

  • Page 45: General Maintenance Information

    OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring sticks or has lost its rigidity, replace it immediately.

  • Page 46: Weight Training Tips

    To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5301 HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself.

  • Page 47: Exercise Log

    OWNER'S MANUAL RPL-5301 ASSEMBLY PAGE 44...

  • Page 48: Limited Warranty

    Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal.

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