Hoist Fitness RPL-5501 ADDENDUM Owner's Manual
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Hoist Fitness RPL-5501 ADDENDUM Owner's Manual

Hoist Fitness RPL-5501 ADDENDUM Owner's Manual

Rpl-5501 addendum
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THE FOLLOWING PAGES WILL SUPERCEDE THE
EXISTING PAGES IN THE RPL-5501 MANUAL
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
RPL-5501
OWNER'S MANUAL
ADDENDUM
READ THIS FIRST!
CATALOG NUMBER 0208-004.
Customer Service
(800) 548-5438
(858) 578-7676
Fax
(858) 578-9558

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Summary of Contents for Hoist Fitness RPL-5501 ADDENDUM

  • Page 1 RPL-5501 OWNER'S MANUAL ADDENDUM READ THIS FIRST! THE FOLLOWING PAGES WILL SUPERCEDE THE EXISTING PAGES IN THE RPL-5501 MANUAL CATALOG NUMBER 0208-004. Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service RECORD SERIAL NUMBER HERE (800) 548-5438 (858) 578-7676 (858) 578-9558...
  • Page 2 OWNER'S MANUAL MACHINE ADJUSTMENT MAJOR ADJUSTMENT: LOOSEN JAM NUT AND TWIST TIE RODS (12) IN/OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT, BE SURE TO RE-TIGHTEN JAM NUTS.
  • Page 3 RPL-5501 PLATE-LOADED SHOULDER PRESS **WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service RECORD SERIAL NUMBER HERE (800) 548-5438 (858) 578-7676...

  • Page 4: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. MACHINE ADJUSTMENT............PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5501 ASSEMBLY PAGE 01...

  • Page 5: Instructions

    OWNER'S MANUAL INSTRUCTIONS Before beginning assembly please take the time to read instructions thoroughly. Please use the various lists in this manual to make sure that all parts have been included in your shipment. When ordering, use part number and description from the lists. Use only HOIST replacement parts when servicing.
  • Page 6 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5501 ASSEMBLY PAGE 03...

  • Page 7: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5501 ASSEMBLY...
  • Page 8 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5501 ASSEMBLY PAGE 05...
  • Page 9 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. PAGE 06 RPL-5501 ASSEMBLY...
  • Page 10 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5501 ASSEMBLY PAGE 07...
  • Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. PAGE 08 RPL-5501 ASSEMBLY...
  • Page 12 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. RPL-5501 ASSEMBLY PAGE 09...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 10 RPL-5501 ASSEMBLY...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5501 ASSEMBLY PAGE 11...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (82) THEN LOOSEN NUT JUST ENOUGH FOR (17) TO PIVOT FREELY. PAGE 12 RPL-5501 ASSEMBLY...
  • Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (80) THEN LOOSEN NUT JUST ENOUGH FOR (19) TO PIVOT FREELY. RPL-5501 ASSEMBLY PAGE 13...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: STEP 1: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. STEP 2: PAGE 14 RPL-5501 ASSEMBLY...
  • Page 18 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5501 ASSEMBLY PAGE 15...
  • Page 19 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. WARNING - TIE ROD ENDS (24, 25) MUST BE THREADED A MINIMUM OF 3/8" WITH JAM NUT (27, 28) TIGHTENED SECURELY TO ENSURE PROPER CONNECTION. PAGE 16 RPL-5501 ASSEMBLY...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY PROPERLY INSTALLED VIEW NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PROPERLY INSTALLED VIEW BE SURE ORIENTATION OF CAP WASHER (101) IS AS SHOWN RPL-5501 ASSEMBLY PAGE 17...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 18 RPL-5501 ASSEMBLY...
  • Page 22 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5501 ASSEMBLY PAGE 19...
  • Page 23 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 20 RPL-5501 ASSEMBLY...
  • Page 24 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5501 ASSEMBLY PAGE 21...
  • Page 25 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 22 RPL-5501 ASSEMBLY...
  • Page 26 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. BE SURE TO ORIENT PULL-PIN ASSEMBLY (8) AS SHOWN TO ENSURE PROPER MACHINE FUNCTION. RPL-5501 ASSEMBLY PAGE 23...
  • Page 27 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 24 RPL-5501 ASSEMBLY...
  • Page 28 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5501 ASSEMBLY PAGE 25...
  • Page 29 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 26 RPL-5501 ASSEMBLY...
  • Page 30 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. *IMPORTANT* NOW THAT THE RPL-5501 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

  • Page 31: Machine Adjustment

    OWNER'S MANUAL MACHINE ADJUSTMENT MAJOR ADJUSTMENT: LOOSEN JAM NUT AND TWIST TIE RODS (12) IN/OUT TO ADJUST THE PRESS ARMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIGHT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT, BE SURE TO RE-TIGHTEN JAM NUTS.
  • Page 32 OWNER'S MANUAL MACHINE ADJUSTMENT MAJOR ADJUSTMENT: BE SURE THE BOTTOM DUAL HOLE BUMPER (54) OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH BASE FRAME ASSEMBLY (14), AS SHOWN IN DETAIL A. ADJUST HEIGHT OF LIMITING STOP ASSEMBLY (15) SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER (54), AS SHOWN IN DETAIL B.

  • Page 33: Pre-Assembly

    OWNER'S MANUAL PRE-ASSEMBLY RPL-5501 ASSEMBLY PAGE 30...

  • Page 34: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5501 ASSEMBLY PAGE 31...

  • Page 35: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003694 021-0003093 021-0003405 800 LBS. MAXIMUM WEIGHT RATING 021-0003341 021-0003320 SERIAL # DECAL 021-0003230 021-0004032 021-0003135 021-0003008 021-0003113 021-0003334 RPL-5501 ASSEMBLY PAGE 32...

  • Page 36: Part List

    OWNER'S MANUAL PART LIST NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. PART NUMBER DESCRIPTION QTY. 022-01PD2054-A SEAT PAD ASSEMBLY 022-01PD2055 UPHOLSTERED HEAD PAD 022-01PD2058 UPHOLSTERED BACK PAD 026-01M2358 30 LB. COUNTERWEIGHT, RUBBER COATED 026-01PL2236 TOP CAP W/INSERTS 026-01X2387 SEAT PAD ASSEMBLY 026-01X2402...
  • Page 37 OWNER'S MANUAL PART LIST CONTINUED NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. PART NUMBER DESCRIPTION QTY. 026-01F0316 8" FLNG. 026-01M0660 SHAFT Ø1.00" O.D. X Ø .52" I.D. X 4.69" LG. 026-01M0927 SHAFT Ø.75" O.D. X Ø.52" I.D. X 3.82" LG. 026-01M0932 END CAP: ALUMINIUM Ø1.25"...
  • Page 38 OWNER'S MANUAL PART LIST CONTINUED NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. PART NUMBER DESCRIPTION QTY. 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 011-0407042 1/2"-13UNC X 1.00" HHB (WZ) 011-0101020 1/2"-13UNC X 1.00"...

  • Page 39: Abbreviations

    OWNER'S MANUAL ABBREVIATIONS BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5501 ASSEMBLY PAGE 36...

  • Page 40: Bolt Sizing Chart

    OWNER'S MANUAL BOLT SIZING CHART 1 3/4" 2 3/4" 3 3/4" 4 3/4" 5/16" HHB 1 1/4" 2 1/4" 3 1/4" 4 1/4" 5 1/4" 1 1/2" 2 1/2" 3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0"...
  • Page 41 OWNER'S MANUAL BOLT SIZING CHART (CONTINUED) 3/8" FHCS 3/4" 1 3/4" 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4"...

  • Page 42: Washer Sizing Chart

    OWNER'S MANUAL WASHER SIZING CHART 013-0102026 013-0102004 013-0002004 013-0402005 013-0102003 013-0002003 1/2" 1/4" 5/16" 3/8" 3/8" 1/2" FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER FLAT WASHER LARGE, USS, 34mm SMALL, SAE, 13mm LARGE, USS, 22mm SMALL, SAE, 21mm LARGE, USS, 25mm SMALL, SAE, 27mm 013-0402007...
  • Page 43 OWNER'S MANUAL WASHER SIZING CHART (CONTINUED) 026-01M0211 026-01M0760 026-01M0198 1/4" LONG 1/2" LONG HEAVY 1/2" LONG FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M211T 026-01M0532 026-01M0551 1/4" LONG HEAVY 11/16" LONG HEAVY 1" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0780 026-01M0788 026-01M0761...

  • Page 44: Maintenance Schedule

    OWNER'S MANUAL MAINTENANCE SCHEDULE COMMERCIAL HOME ROUTINE LATEST DATE ENTRY MAINTENANCE MAINTENANCE Inspect; Links, Pull Pins, Snap Locks, DAILY WEEKLY Swivels, Weight Stack Pins Clean; DAILY WEEKLY Upholstery Inspect; Cables or Belts and their DAILY WEEKLY tension Inspect; WEEKLY 3 MONTHS Accessory Bars, and Handles Inspect;...

  • Page 45: General Maintenance Information

    OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring sticks or has lost its rigidity, replace it immediately.

  • Page 46: Weight Training Tips

    OWNER'S MANUAL WEIGHT TRAINING TIPS Use this manual to guide you through the basic exercises you can perform on your RPL-5501 HOIST® Fitness System. To gain maximum results and avoid possible injury, consult a fitness professional to develop your complete exercise program.

  • Page 47: Exercise Log

    OWNER'S MANUAL RPL-5501 ASSEMBLY PAGE 44...

  • Page 48: Limited Warranty

    Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal.

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