Hoist Fitness RPL-5403-B Owner's Manual
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Hoist Fitness RPL-5403-B Owner's Manual

Hoist Fitness RPL-5403-B Owner's Manual

Dual action leg press
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DUAL ACTION LEG PRESS
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
MACHINE CODE
A04
RPL-5403-B
Customer Service
(800) 548-5438
(858) 578-7676
Fax
(858) 578-9558

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Summary of Contents for Hoist Fitness RPL-5403-B

  • Page 1 RPL-5403-B DUAL ACTION LEG PRESS Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service RECORD SERIAL NUMBER HERE (800) 548-5438 (858) 578-7676 MACHINE CODE (858) 578-9558...

  • Page 2: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5403-B ASSEMBLY PAGE 01...

  • Page 3: Instructions

    Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set 2 PEOPLE REQUIRED FOR ASSEMBLY PAGE 02 RPL-5403-B ASSEMBLY...
  • Page 4 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5403-B ASSEMBLY PAGE 03...

  • Page 5: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5403-B ASSEMBLY...
  • Page 6 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OTHER SIDE. PAGE 05 RPL-5403-B ASSEMBLY...
  • Page 7 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. PROPERLY INSTALLED VIEW NOTE: BE SURE BOLT (116) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. RPL-5403-B ASSEMBLY PAGE 06...
  • Page 8 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. RPL-5403-B ASSEMBLY PAGE 07...
  • Page 9 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. PAGE 08 RPL-5403-B ASSEMBLY...
  • Page 10 OWNER'S MANUAL FRAME ASSEMBLY NOTE: -WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 09...
  • Page 11 BE SURE TO HAVE AT LEAST 1 PERSON TO HOLD THE PRESS ARM FRAME TO KEEP IT FROM FALLING FORWARD. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH. ALWAYS HOLD THIS PART IN PLACE FOR THE NEXT 2 STEPS RPL-5403-B ASSEMBLY PAGE 10...
  • Page 12 IS COMPLETED NOTE: BE SURE BOLT (115) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. NOTE: BE SURE BOLT (116) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK AS SHOWN. RPL-5403-B ASSEMBLY PAGE 11...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (86) THEN LOOSEN (92) JUST ENOUGH FOR (8) TO PIVOT FREELY. RPL-5403-B ASSEMBLY PAGE 12...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: -WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 13...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 14...
  • Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 15...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5403-B ASSEMBLY PAGE 16...
  • Page 18 OWNER'S MANUAL FRAME ASSEMBLY NOTE: -WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 17...
  • Page 19 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 18...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY NOTE: -WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 19...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 20...
  • Page 22 OWNER'S MANUAL FRAME ASSEMBLY NOTE: -WRENCH TIGHTEN HARDWARE. PLACE HANDLE THROUGH SLOT THEN ALIGN THE HOLES FOR BOLTS RPL-5403-B ASSEMBLY PAGE 21...
  • Page 23 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RPL-5403-B ASSEMBLY PAGE 22...
  • Page 24 NOTE: - WRENCH TIGHTEN HARDWARE. *IMPORTANT* NOW THAT THE RPL-5403-B IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF UNIT IS NOT SQUARE OR PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

  • Page 25: Pre-Assembly

    OWNER'S MANUAL PRE-ASSEMBLY RPL-5403-B ASSEMBLY PAGE 24...
  • Page 26 OWNER'S MANUAL PRE-ASSEMBLY RPL-5403-B ASSEMBLY PAGE 25...

  • Page 27: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. RPL-5403-B ASSEMBLY PAGE 26...
  • Page 28 OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. RPL-5403-B ASSEMBLY PAGE 27...

  • Page 29: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003008 021-0003135 021-0003551 021-0003630 RPL-5403-B ASSEMBLY PAGE 28...
  • Page 30 OWNER'S MANUAL DECAL REFERENCE 021-0003221 021-0003230 021-0003426 021-0003405 021-0003427 021-0003543 021-0003114 RPL-5403-B ASSEMBLY PAGE 29...
  • Page 31 OWNER'S MANUAL DECAL REFERENCE 021-0003632 (REV.D) 021-0018022 SERIAL # DECAL RPL-5403-B ASSEMBLY PAGE 30...

  • Page 32: Part List

    026-01M0128-3 PULL-PIN PLUNGER 026-01M0209 PULL-PIN TO CHAIN LINK 026-01P3284 PLATE: 5.00" X 9.2500 026-01P3938 FOOT PLATE 026-01P3917 LOWER FOOTPLATE 026-01PL2246 DUAL HOLE BUMPER 2.05" THICK 026-01PL2005 PLUG BUMPER (2 STEM) 026-01PL2158 PLASTIC KNOB: Ø1.50" - BASE RPL-5403-B ASSEMBLY PAGE 31...
  • Page 33 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 011-0101016 3/8"-16UNC X 2.75" BHCS (WZ) 011-0407022 3/8"-16UNC X 1.00" HHB (WZ) 011-0107009 3/8"-16UNC X 2.50" HHB (WZ) 011-0107022 3/8"-16UNC X 5.00" HHB (WZ) 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) RPL-5403-B ASSEMBLY PAGE 32...
  • Page 34 011-0311012 SET SCREW: CUP POINT 5/16-18 X 5/16" LG. 013-0402011 3/8" SPLIT LOCK WASHER (SS) 026-01X3786 FLNG. SHAFT MOUNT 026-01F0337 BACKING PLATE 026-01M2930 PIVOT SHAFT 026-01M2947 CUSTOM SHOULDER BOLT 011-0107088 16MM ISO X 150 HHB (WZ) PAGE 33 RPL-5403-B ASSEMBLY...

  • Page 35: Abbreviations

    WZ = White Zinc SS = Stainless Steel HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5403-B ASSEMBLY PAGE 34...

  • Page 36: Bolt Sizing Chart

    3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0" 1 3/4" 2 3/4" 3 3/4" 1/2" SHSS 1 1/4" 2 1/4" 3 1/4" 1 1/2" 2 1/2" 3 1/2" 1" 2" 3" 4" 0" PAGE 35 RPL-5403-B ASSEMBLY...
  • Page 37 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4" 1 1/2" 1" 0" 1" 0" PAGE 36 RPL-5403-B ASSEMBLY...

  • Page 38: Washer Sizing Chart

    CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER PAGE 37 RPL-5403-B ASSEMBLY...
  • Page 39 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 38 RPL-5403-B ASSEMBLY...

  • Page 40: Maintenance Schedule

    Repack with Grease; 6 MONTHS YEARLY Linear Bearings Replace; Cables, Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. PAGE 39 RPL-5403-B ASSEMBLY...

  • Page 41: General Maintenance Information

    OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring sticks or has lost its rigidity, replace it immediately.

  • Page 42: Weight Training Tips

    To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5403-B HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself.

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