JUKI IP-100 Engineer's Manual page 4

4. PROCEDURES OF DISASSEMBING/ASSEMBLING AND CAUTIONS .................... 46
(1) Adjusting and assembling of the gear box (large) .............................................................................. 46
(2) Replacing the motor ........................................................................................................................... 48
(3) Replacing the timing belt .................................................................................................................... 50
(4) Removing/installing the gear box cover .............................................................................................. 50
(5) Disassembling/assembling the needle bar support base shaft (asm.) ............................................... 52
5. MAINTENANCE ............................................................................................................ 64
(1) Replacing procedure of the printed circuit board ................................................................................ 64
(2) Maintenance of the hook lubricating pipe oil filter ............................................................................... 65
(3) Cleaning the cooling fan ..................................................................................................................... 66
(4) Applying the exclusive grease ............................................................................................................ 67
(5) Hook shaft gear .................................................................................................................................. 71
(6) Adjusting the needle rocking link ........................................................................................................ 72
(7) Lubricating to face plate section (ASS and ASU only) ....................................................................... 73
(8) Protruding amount of the hook shaft .................................................................................................. 75
(9) Draining of CB type ............................................................................................................................ 75
(10) Cleaning the dust bag of CB type ..................................................................................................... 75
6. OPERATION PANEL .................................................................................................... 76
(1) Names of the respective sections ....................................................................................................... 76
(2) Information .......................................................................................................................................... 78
(3) Matters that demand special attention regarding the operation panel, IP-100 ................................... 92
7. SPECIFICATIONS OF SC-915 ..................................................................................... 93
8. FUNCTION SETTING PROCEDURE OF SC-915 ........................................................ 93
(1) How to change over to the function setting mode .............................................................................. 93
9. FUNCTION SETTING LIST .......................................................................................... 97
10. DETAILED EXPLANATION OF SELECTION OF FUNCTIONS .............................. 101
11. EXTERNAL OUTPUT/INPUT CONNECTORS ......................................................... 107
(1) Connector connection diagram ......................................................................................................... 107
12. ERROR DISPLAY ..................................................................................................... 108
(1) ERROR DISPLAY ............................................................................................................................ 108
(2) Error code list (Error display in panel) .............................................................................................. 109
(3) Warning list ....................................................................................................................................... 112
13. SCREWS FOR ATTACHMENTS ............................................................................. 113
14. SPARE PARTS......................................................................................................... 113
15. OPTIONAL CORD .................................................................................................... 114
(1) Relay cord A asm. for standing machine (Part No. M9701351AA0) ................................................ 114
(2) Relay cord A asm. for DC24V (Part No. M9703351AA0) ................................................................. 115
16.TROUBLES AND CORRECTIVE MEASURES ......................................................... 116
(1) With regard to lubrication .................................................................................................................. 116
(2) With regard to sewing ....................................................................................................................... 118
(3) With regard to mechanical components ........................................................................................... 123
17. CONFIRMATION ...................................................................................................... 128
18. BLOCK DIAGRAM ................................................................................................... 129
(1) Block diagram A ............................................................................................................................... 129
(2) Operation panel block diagram ......................................................................................................... 130
19. DRAWING OF TABLE .............................................................................................. 131
CUSTOM PATTERN NEEDLE ENTRY POSITION DATA SHEET ....................................................... 132