Webasto Thermo Top V Installation Instructions Manual
For volkswagen 2005 passat
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Also See for Thermo Top V:
- Operating and servicing manual (115 pages) ,
- Workshop manual (46 pages) ,
- Operation and maintenance instructions (38 pages)
Table of Contents
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Water Heater Unit
Upgrading Auxiliary Heater
Thermo Top V
Installation Instructions
VW Passat
Diesel
from Model Year 2005
For left-hand drive vehicles only
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result
in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can
be caused as a result.
Specialist company training, technical documentation, specialized tools and
equipment are required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required
technical skills, or if you do not have access to the required technical documentation,
tools and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all
warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.: 9013730G_EN
e1
00 0018
Fee Euro 10
Feel the drive
© Webasto AG
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Summary of Contents for Webasto Thermo Top V
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Page 1: Installation Instructions
Specialist company training, technical documentation, specialized tools and equipment are required to install and repair Webasto heating and cooling systems. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. -
Page 2: Table Of Contents
VW Passat Table of Contents Validity Heater Unit/Installation Kit Foreword General Instructions Special Tools Explanatory Notes on the Document Preliminary Work Heater Unit Installation Location Electrical Connections Climatic Fan Controller Climatronic Fan Controller Remote Option (Telestart) Final Work Operating Instructions for End Customer Validity Manufacturer Model... -
Page 3: Heater Unit/Installation Kit
Sharp edges should be fitted with edge protectors (split-open plastic hose). Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). Special Tools - Computer with MS Windows operating system - Webasto diagnosis adapter... -
Page 4: Explanatory Notes On The Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
VW Passat Preliminary Work WARNING! - Disconnect the battery "earth" or "ground" connection. - Completely remove the battery. - Remove the battery carrier. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. - Attach the duplicate label (type label) in the appropriate place. -
Page 6: Electrical Connections
VW Passat Electrical Connections Wiring harness pass through Wiring routing 1 Protective rubber plug Wiring harness installation diagram Ground connection Digital timer 1 Digital timer 1 Original vehicle bolt 2 Ground wire... -
Page 7: Climatic Fan Controller
VW Passat Climatic fan controller Produce connections as shown in wiring diagram. Position of free sockets dependent on equipment variant. 1 Relay K3 Installing K3 relay Produce connections as shown in wiring diagram. 2 Red/black (rt/sw) wire from fuse slot 41 6 Red/black (rt/sw) wire to A/C control panel 1 Connector with red (rt) wire from K3/87a 7 Connector with black (sw) wire to K3/30... - Page 8 VW Passat Climatic rt/sw SC41 rt/sw rt/sw rt/sw Climatic wiring rt/ge diagram rt/sw Webasto components VW Passat components Colors and symbols TT-V heater unit SC41 40 A fan fuse 6-pin connector Control unit for air conditioning - white J301 1 A fuse...
- Page 9 VW Passat Climatronic fan controller Produce connections as shown in wiring diagram. 1 Relay IPCU 2 K3 relay Installing IPCU module, K3 relay Integrating on fuse holder. Produce connections as shown in wiring diagram. 1 Fuse holder 2 Mount red/black (rt/sw) wire in socket 35 or free socket (terminal 30) if necessary, 1 A Con- fuse...
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Page 10: Climatronic Fan Controller
Webasto VW Passat Climatronic rt/sw SC56 T16f rt/sw Clima- tronic wiring diagram IPCU sw/bl Webasto components VW Passat components Colors and symbols TT-V heater unit SC56 Fuse 40A 6-pin connector Climatronic control unit - white J255 1 A fuse black 1 A fuse T... -
Page 11: Remote Option (Telestart)
VW Passat Remote option (Telestart) Route antenna cable to duct behind relay carrier. 1 Antenna on windshield Installing antenna Position bracket of receiver 2 over fuse holder and fasten with original vehicle bolt 3 . 1 Receiver Installing receiver 1 Receiver of radio remote control Position- receiver Connect antenna cable to receiver of radio... - Page 12 VW Passat To establish communication to heater control unit, an unassigned serial or USB port must be used. Dongle Laptop 3,5 Diagnosis adapter (serial version shown) Plug adapter Installing software 1 Connector of wiring harness of digital timer Plug adapter Con- necting connector...
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Page 13: Final Work
Save this setting The adjustment of the sensitivity of the passenger compartment monitoring is completed. Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf, Germany - Hotline +49- (0)1805-932278 Hotfax +49-(0)395-5592-353 - http://www.webasto.de Printed in Germany 03/07Printed by: Steffen... -
Page 14: Operating Instructions For End Customer
VW Passat Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. To ensure proper operation of the additional heater, the fuel level in the tank must be above the "Reserve" level. The sensitivity of the passenger compartment monitoring has been reduced. Before parking the vehicle, make the following settings: 1 Set temperature to "max."...
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