Webasto THERMO TOP E Installation Instructions Manual
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Also See for THERMO TOP E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
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Water Heater
Thermo Top E Parking Heater
Thermo Top C Parking Heater
Thermo Top P Parking Heater
Installation instructions
Toyota Urban Cruiser
Gasoline
from Model Year 2009
Left-hand drive vehicle
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialised tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only original Webasto parts must be used. For this, also see the catalog of air and water heat-
er accessories from Webasto.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.
Ident. No.: 1314945B_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto THERMO TOP E
Summary of Contents for Webasto THERMO TOP E
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Page 1: Installation Instructions
Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heat- er accessories from Webasto. -
Page 2: Table Of Contents
Toyota Urban Cruiser Table of Contents Validity Preparing installation location Heater/Installation Kit Preparing heater Foreword Installing heater General Instructions Exhaust gas Special Tools Combustion air Explanatory Notes on Document Fuel Preliminary Work Water Heater installation location Final Work Electrical system Template for fuel standpipe Fan controller for manual air conditioning Operating Instructions for End Customer... -
Page 3: Heater/Installation Kit
However, the stipulations in the "installation instructions" and "operating and maintenance instructions" for the Thermo Top E/C/P must always be observed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. -
Page 4: Explanatory Notes On Document
Toyota Urban Cruiser Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Water Fuel Exhaust gas... -
Page 5: Preliminary Work
Toyota Urban Cruiser Preliminary Work WARNING! - Open the fuel tank cap, ventilate the tank. - Close the tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Electrical System
Toyota Urban Cruiser Electrical system Fuse holder, K3 relay Wiring harness pass through 1 Angle bracket Remove sealing plug and replace with protective 2 Fuse F1-3 mounted rubber plug 1. 3 M5x16 bolt, washer, retaining plate of fuse holder, M5 nut 4 K3 relay 5 M6x20 bolt, existing threaded hole Do not install the metering pump... -
Page 7: Fan Controller For Manual Air Conditioning
Toyota Urban Cruiser Fan controller for manual air conditioning Webasto Toyota (IG) Wiring dia- gram rt/ws (Gnd) Webasto components Vehicle components Colours and symbols Heater TT-C/E/P Fan motor 6-pin heater connector 2-pin connector GM white 25 A fuse Fan relay... - Page 8 Automatic air-conditioning fan controller Webasto Toyota (IG) Wiring dia- gram rt/ws A/C R A/C V (Gnd) Webasto components Vehicle components Colours and symbols Heater TT-C/E/P Fan motor 6-pin heater connector A/C V A/C booster white Replace 25 A fuse with A/C R...
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Page 9: Remote Option (Telestart)
Toyota Urban Cruiser Remote option (Telestart) Fasten receiver 1 with double-sided adhesive tape Installing receiver 1 Antenna Installing antenna Temperature sensor HTM100 Fasten temperature sensor 1 with double-sid- ed adhesive tape. Installing tempera- ture sensor 1314945B_EN... -
Page 10: Toyota Urban Cruiser
Toyota Urban Cruiser Preparing installation location 1 Resistor with bracket 2 Original vehicle bolts [2x] (will be reused) 3 Unclip original vehicle wiring harness Removing resistor 1 Bracket Bending bracket 42° 1 Bracket 2 Original vehicle bolts [2x] Installing bracket Angle down perforated bracket A by 18°. -
Page 11: Preparing Heater
Toyota Urban Cruiser Align holes to each other at position 3 . 1 Loosely mount M6x12 bolt, flanged nut [2x each] 2 Perforated bracket A 4 Resistor bracket Loosely 5 Perforated bracket B mounting perforated brackets Mount original vehicle wiring harness at posi- tion 4 and connect connector 3 . -
Page 12: Installing Heater
Toyota Urban Cruiser Installing heater Route fuel line in the engine compartment during installation. Insert two washers between heater and bracket 3 at position 2 . Installing heater 1 Ejot screw [2x] 2 Ejot screw, washer [2x] Tighten bolts at position 1 [3x]. 1 1 2 2 Perforated bracket 3 Ejot screw, resistor bracket, perforated... -
Page 13: Exhaust Gas
Toyota Urban Cruiser Exhaust gas 1 Angle bracket 45° Bending angle bracket 1 Muffler 2 Angle bracket 3 M6x20 bolt, flanged nut Preparing muffler 1 M6x20 bolt, large diameter washer, flang- ed nut, existing hole 2 Muffler 3 Exhaust pipe 4 Hose clamp Installing exhaust... - Page 14 Toyota Urban Cruiser 1 Underride protection 2 42 mm dia. hole Cutting out underride protection Mount underride protection 1 . Align exhaust end section 3 flush on red rubber isolator 2 . Check the position of the components; adjust if necessary. Check that they have free clear- ance.
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Page 15: Combustion Air
Toyota Urban Cruiser Combustion air 1 Combustion air pipe a = 210 Discard section X Cutting combus- tion air pipe to length 1 Combustion air pipe 2 27 mm dia. clamp 3 Retaining clip in hole 4 Muffler Installing combus- tion air pipe 1314945B_EN... -
Page 16: Fuel
Toyota Urban Cruiser Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specified otherwise, always fasten using cable ties. - Page 17 Toyota Urban Cruiser 1 Wiring harness of metering pump, connec- tor mounted 2 Fuel line 3 Hose section, 10 mm dia. clamp [2x] Connect- ing meter- ing pump Remove the fuel-tank sending unit in accord- ance with the manufacturer's specifications 1 Fuel sender 2 Flanged nut 3 Copy hole pattern, 6 mm dia.
- Page 18 Toyota Urban Cruiser Check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 Hose section, 10 mm dia. clamp [2x] 2 Fuel line Connect- ing meter- ing pump 1314945B_EN...
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Page 19: Water
Toyota Urban Cruiser Water WARNING! Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose, the heater must be filled with coolant. The connection should be "inline"... - Page 20 Toyota Urban Cruiser a = 400 b = 760 Discard section X Cutting coolant hoses to length Push braided protection hoses onto hose A and B and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] Preparing coolant hoses...
- Page 21 Toyota Urban Cruiser Install hose section 1 on connection piece on engine outlet with original vehicle spring clip 2 . Connect- ing engine outlet Slide on black (sw) rubber isolator 1 onto hose A and align before connecting. Routing in engine compart- ment...
- Page 22 Toyota Urban Cruiser 1 Lockable spacer bracket Routing in engine compart- ment Install hose section 2 on connection piece on heat exchanger inlet with original vehicle spring clip 1 . Ensure sufficient distance to neighbouring components. Connect- 3 Original vehicle hose bracket ing heat exchanger inlet...
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Page 23: Final Work
- Check the proper operation of the parking heater, see the operating instructions/installation in- structions. - Mount adhesive label "Switch off parking heater before refueling" in area of filler neck. Feel the drive Webasto AG Postfach 80 D-82131 Stockdorf / Germany National Hotline: 01805 93 22 78... -
Page 24: Template For Fuel Standpipe
Toyota Urban Cruiser Template for fuel standpipe 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size. 100 mm 1314945B_EN... -
Page 25: Operating Instructions For End Customer
Toyota Urban Cruiser Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.
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