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Gas Fire Installation Guide
Installation into Timber Framing and
New Masonry
RF1200TW
Through Wall
Retain these instructions until installation is complete

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Summary of Contents for Realfires RF1200TW

  • Page 1 Gas Fire Installation Guide Installation into Timber Framing and New Masonry RF1200TW Through Wall Retain these instructions until installation is complete...
  • Page 2: Important Notes

    IMPORTANT NOTES: THIS APPLIANCE MUST BE INSTALLED BY A SUITABLY QUALIFIED PERSON IN ACCORDANCE WITH LOCAL CODES AND AS/NZS 5601 THIS IS PRIMARILY A DECORATIVE APPLIANCE AND HAS NOT BEEN DESIGNED AS A SPACE HEATER THIS APPLIANCE HAS BEEN TESTED TO AS 4558-2011 DO NOT OPERATE THIS APPLIANCE WITHOUT FIRST READING AND UNDERSTANDING THESE INSTRUCTIONS THIS APPLIANCE IS DESIGNED FOR INSTALLATION INTO A TIMBER FRAMED OR MASONRY CONSTRUCTION NOT INTENDED FOR FIREPLACE INSERT...
  • Page 3: Table Of Contents

    Table of Contents IMPORTANT NOTES Specifications Dimensions Notes on Installation: External Glass Gas Supply Electrical Supply Clearances Hearths Mantles and Recesses TV Recesses Flue Requirements Firebox Installation Framing Drawing Framing Notes External Wall Installation Burner Installation Firebox Preparation Gas Control Installation Burner Installation Burner Commissioning Burner Media Installation...
  • Page 4: Specifications

    Specifications: Make: Real Fires Model: RF1200TW Trim Options: Stainless Steel and Powder Coated Fronts and trims –  or 4 sided Burner Media: Ceramic Logs/Coals and Granules, Ceramic Pebbles, Crushed Glass Gas Types: Natural Gas and ULPG Description: Indoor Decorative Fire...
  • Page 5: Notes On Installation

    Flue: Natural draught flue system using 2 Ø200~250 twin skin flues with optional Y adaptor to single Ø250~00 twin skin flue (inner to be stainless steel) Minimum of 2.4 metres of flue, .6 metres if off-set bends are used Flue Cowl: AGA Approved 200 mm flue cowl Gas Connection: Male Flare on gas control /8”...
  • Page 6: Clearances

    Clearances The fire must be installed with the shown minimum clearances to combustible materials Hearths Although a hearth is not required, if the fire is installed within 00 mm of the floor, Real Fires does recommend that protection is given to any combustible flooring directly in front of the fire. The fire produces a large amount of radiant heat and this might cause damage to carpets and furnishings that are too close.
  • Page 7: Tv Recesses

    TV Recesses * While using a non-combustible material will allow the gap to be The only restrictions to installing a television above the fire are those reduced there could be some heat that conducts through from imposed by the manufacturer of the television but as a guide it is the flue/s into the TV Cavity so Min if recommended that the television is either installed into a recess or...
  • Page 8: Firebox Installation

    Firebox installation: Framing Drawing 10 Min 250mm stainless steel inner 300mm galvanised outer flue Note - the Y-piece does not have to be used and the flue can be finished using two 200/250 flue 200mm stainless steel inner 250mm galvanised outer flue While the Y-Piece can be fitted directly onto the firebox, it is recommended that 1200mm of...
  • Page 9: Framing Notes

    Framing Notes The flue and firebox must be installed before the wall can be lined. The framing must be self supporting and not place any load on the firebox. The framing shown is indicative only is not intended to illustrate the construction method. The installation shows one flue option (using the optional Y-Piece) but does not represent a complete system. The fire should be installed on a solid platform. Gas and power supply must enter through the left hand end of the firebox. Refer to the next section for notes on external wall installation. When firebox installation is complete, fit cardboard to the front flange of the fire (both sides) to prevent any dust, paint, etc. from subsequent construction drawing into the firebox or marking the glass. 250mm stainless steel inner 300mm galvanised outer flue Note - the Y-piece does not have to be used and the flue...
  • Page 10: External Wall Installation

    External Wall installation The following information is for guidance only and is in no way intended as a means of compliance to regulatory or local building codes. Design of any flashing or other means of weather proofing the wall penetration is entirely the responsibility of the designer/architect/builder.
  • Page 11 25 Min TOP AND SIDES FROM FROM FROM TOP OF UNDERSIDE OF TOP OF INNER LOWEST PANEL FRONT PANEL WINDOW FRAME 1190 1150 INNER WINDOW FRAME (DOES NOT EXTEND TO TOP) mm OVERLAP SHOWN BUT NOT REQUIRED (BASE ONLY) FOR FIRE INSTALLATION (MAY BE REQUIRED AS PART OF WATERPROOFING) Before the outer glass can be fitted, the lower trim catches need to be removed.
  • Page 12: Burner Installation

    Burner Installation: Make sure that the power supply is isolated before commencing. Note: The fire box may be supplied complete with the burner already in place. While the burner can be installed and commissioned as soon as the firebox is in place and the gas connected, we recommend that this is left until the wall lining and any painting finishing is complete as it is much easier to clean an empty fire box than a finished fire. (note that the burner can be operated briefly without the burner media in place for the purposes of setting the burner pressure and maintenance etc.) Firebox preparation Loosen the 6 screws holding the control shields and remote receiver plate in place and remove all  parts. Front panel retainer screw Glass side...
  • Page 13 Plug in the 4 pin fan plug on the right hand side of the firebox. Connect the earth wire to the earthing post using a spring washer and nut. Plug in the 2 pin mains power connection. Fit the remote receiver unit to the cover and feed the CAT5 cable from the control box through the air intake slot and up into the back of the receiver unit.
  • Page 14: Burner Installation

    Burner Installation If using logs/coals/granules on the burner (instead of pebbles or crystals) then it is possible to set up the media while the burner is still out of the fire. Make sure the burner is sitting on a good stable platform and set up the media as per the instructions on the following pages.
  • Page 15: Burner Commissioning

    Burner Commissioning • Connect a manometer to the inlet test point (refer diagram below) • Press the ON/OFF button on either the control panel or remote control for at least one second until the red LED on the control panel glows. •...
  • Page 16: Burner Media Installation

    Burner Media Installation Note: Do not place anything other than the Real Fires supplied burner media on the burner Logs/Coals and Granules This option consists of: • ~280 gms Ceramic Granules (approx. 10~20mm chunks) • 60 Ceramic Coals (50 x 50 x 50 mm ±10) •...
  • Page 17: Trim Installation

    Place (DO NOT POUR*) all of the supplied Pebbles or Glass evenly across the entire area of the burner. The finished depth will be about 2~ pebbles or about 20 mm of glass. Take care to keep the area directly around the pilot burner clear of burner media.
  • Page 18: Final Checks

    Final Checks With all panels in place, check to make sure that the fire is still operating correctly and that the flames are not overly long or streaky and that there is no soot coming from the flame tips. Listen for excessive noise when the fire is igniting or extinguishing.
  • Page 19: Trouble Shooting

    Trouble Shooting Problem Possible Cause Remedy Check mains supply and isolating switch ON/OFF Button Mains Power Disconnected (front panel) does not work (no spark Press ON/OFF button twice to reset* Gas Control locked out noise) Faulty control Service call Hold button for at least one second Button not held for 1 second Replace batteries ON/OFF Button...
  • Page 20: Contact Details

    Contact Details REAL FIRES NEW ZEALAND LTD PO Box 100744, NSMC, Auckland 0627, New Zealand Ph 09 444 71 Email info@realfires.co.nz Web www.realfires.co.nz 66080 Installation Guide RF1200TW issue A...

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