Buderus Logano GE615 Installation And Maintenance Instructions Manual
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Buderus Logano GE615 Installation And Maintenance Instructions Manual

Calorific value forced draft sectional boiler
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See also: Technical Manual
Installation and
maintenance instructions
Logano GE615
Buderus
Logano GE 615
Calorific value forced
draft sectional boiler
Buderus
Logano GE 615
For installer
Please read thoroughly
prior to installation and
maintenance.

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Summary of Contents for Buderus Logano GE615

  • Page 1 Installation and Calorific value forced draft sectional boiler maintenance instructions Buderus Logano GE 615 Buderus Logano GE 615 Logano GE615 For installer Please read thoroughly prior to installation and maintenance.

  • Page 2: Table Of Contents

    4.15.1 Fitting the insulation 4.15.2 Fitting the cross bars 4.15.3 Fitting side panels and hoods 4.16 Making an electrical connection 4.16.1 Fitting the control panel Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 3: General Safety Information And Explanation Of Symbols

    If you can smell flue gases, there is a risk of poisoning V Switch off the heating system (Æ page 45). z Open windows and doors. z Inform an authorised contractor. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 4: Product Information

    CE marking. You can view the Declaration of Conformity on the internet at www.buderus.de/konfo or request a copy from your local Buderus office. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 5: Specifications

    Note that in Switzerland, the values given - are not reached in practice in order to adhere to the LRV regulations. Weight excluding packaging 4 - 5 % lower. Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 6 Example: Safety limit (STB) = 100 °C, max. possible flow temperature = 100 – 18 = 82 °C. Permitted flow temperature for Switzerland. According to country-specific standards and regulations (for all countries) Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 7: Accessories

    Carry out maintenance and cleaning procedures annually. Check that the entire system is functioning correctly. Rectify any defects immediately. Tab. 3 Fuels Accessories Please see the current sales information for details of accessories. Use only original parts. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 8: Regulations

    If any heating system components need to be replaced, they should be disposed of in an environmentally responsible manner, via an approved disposal site. z Dispose of packaging in an environmentally responsible manner. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 9: Installation

    Case Casing Pack A Case Casing Pack B Case Insulation Foil bag Anchor rod set with spring packs Tab. 6 Scope of supply (loose sections) Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 10: Tools And Auxiliary Materials

    1400 920 – 13 – 16 3000 1500 1200 Tab. 8 Recommended and minimum wall clearances Fig 4 Boiler room with boiler (dimensions in mm) Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 11: Base And Boiler Plinth

    1640 2010 1810 2180 1980 2350 2150 2520 2320 2690 2490 2860 2660 Fig 5 Base dimensions Tab. 9 Base dimensions for angled/flat steel sections Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 12: Assembling The Boiler Block

    Install the boiler block according to the following instructions and illustrations. The installation aid is available on request. Fig 7 Rear section with fitted installation set Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 13: Joining The Boiler Block Assembly

    The next step involves preparing the nipples that will eventually seal the boiler sections. Fig 9 Coating the hub sealing faces Upper hub sealing face Lower hub sealing face Packing groove Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 14 Coat the packing grooves with adhesive (adhesive base) Fig 11 Coating the packing grooves with adhesive Packing grooves Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 15 Clean the hub sealing faces with a rag soaked in white spirit. z Coat the hub sealing faces with red lead putty. z Coat the packing springs with adhesive (adhesive base) Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 16 Flange bearings (top) damaged. Flange bearings (bottom) z Never compress more than one nipple joint at a time. z Stop compressing when the hubs meet. Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 17 Always grease threads thoroughly. Fig 16 Boiler compression tool 2.3 Threaded connection on the pull rods (loosened) Threaded connection on the pull rods (correct position) Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 18 Anchor rods (bottom) Anchor rods (top) Anchor rod with spring pack The next step describes the installation of the feed pipe (Æ see section 4.6, page 20). Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 19: Setting Up The Boiler Block - (When Supplied As A Pre-Assembled Block)

    Fig 20 Removing transport stay Upper hub Lower hub Transport stay Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 20: Inserting The Feed Pipe (Parts Case)

    R ½ " tapped hole in the flow connection. Fig 22 Sealing the sensor wells Sensor well R ¾ " Sensor well R ½ " Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 21: Inserting The Outer Steam Tube (Fittings Case)

    – – 680 mm Flat gasket Dummy flange 450 mm Outer steam tube element L2 Tab. 10 Length and number of outer steam tube elements Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 22: Boiler Block Pressure Test (Only When Supplied In Loose Sections)

    V It is vital that a new nipple and packing cord are used during reassembly. V Pull the boiler block together again using the boiler compression tool. V Repeat the leak test. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 23: Boiler Water Connections

    A boiler safety set is available on request. Fig. 26 Fitting a connection flange Flow connection flange Flat gasket Upper boiler hub (return connection) Flat gasket Weld neck flange Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 24: Installing Fittings And Burner Door (Delivery In Loose Sections)

    Clean-out cover on the flue gas header Clean-out cover on the flue gas header Clean-out cover on the rear section Clean-out cover on the rear section Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 25: Fitting The Burner Door

    Fig 30 Inserting the hot gas baffles (boiler block with 9 page 26 and Tab. 1, page 5). sections) Hot gas baffles with sickle-profile (baffle part) Hot gas baffles with sickle profile (hooked together) Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 26 1 x corrugated profile – – 1 x corrugated profile 1 x corrugated profile – – – – Tab. 11 Number of hot gas baffles Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 27: Filling The Heating System And Checking For Leaks

    Temporary connection to e removed after filling (filling loop) z Control valve (stop valve) on the heating system pipework Fig 34 Requirements Fluid Category 3 systems Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 28 Notify your installer, if you need to regularly add top- up water to your system. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 29: Installing The Burner

    Connect the sight glass blower connection to the burner to ensure the sight glass remains clear of deposits. Fig 36 Installing the burner Sight glass Blower connection Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 30: Boiler Flue Connections

    2 × flue pipe diameters (A) from the flue gas header. z Fit the flue gas temperature sensor as described in the separate installation manual. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 31: Fitting The Boiler Casing

    Fig 38 Boiler block with insulation Insulation Fig 39 Insulation for the various boiler sizes (dimensions in mm) Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 32: Fitting The Cross Bars

    Screw each lower cross bar to the end section feet with hexagon bolts. Fig 41 Fitting the lower cross bars Cross bar (bottom front) Cross bar (bottom rear) Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 33 – whichever side the burner door may be hung Fig 43 Fitting the rectangular insulation and burner cable Insulation Tension springs Burner cable Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 34 Fig 46 Fitting the remaining side panel sections Upper lengthways bar Lower lengthways bar Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 35: Fitting Side Panels And Hoods

    Fit the side panels (left) and hoods (right) as shown in the diagram. Fig 47 Arrangement of side panels (left) and hoods (right) for the various boiler sizes (dimensions in mm) Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 36 Slot in lengthways bar z Push folded edge of 400 mm wide hood "D" under the front hood. Fig 49 Fitting hood "D" Front hood Hood "D" Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 37 Hook burner door panel into the cut-outs in the front panel. Fig 51 Fitting the left and right front panel Burner door panel Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 38: Making An Electrical Connection

    Fig 52 Fitting the control panel Terminal cover Flexible hook Rectangular openings in the front boiler cover Push-in hooks Oval holes in front boiler cover Cable duct Front boiler cover Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 39 Screw terminal cover onto the control panel base again. Fig 54 Fitting the rear panel section Side hook Rear panel section (control panel) Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 40: Installing The Temperature Sensor Set

    R¾ " sensor well. The R½ " sensor well is not assigned if using this control panel. Fig 56 Installing the temperature sensor set Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 41: Start Up The Heating System

    Fig 57 Checking that hot gas baffles are seated 40 °C). correctly z Only fill the system via a WRAS approved method. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 42: Creating Operating Pressure (Sealed Heating Systems)

    Commission the burner z When commissioning the burner, follow the instructions in the technical documentation enclosed with the burner. z Fill out the burner commissioning report. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 43: Commissioning Report

    Provide the system user with information and hand over all relevant technical documentation Confirm correct commissioning Company stamp/signature/date Tab. 12 Commissioning report Enter the relevant fuel in the table in the operating instructions. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 44: Operating Conditions For Buderus G And Ge Cast Iron Boilers

    The Buderus 4000 series controls can manage this process or it can be done by the BMS.

  • Page 45: Shutting Down The Heating System

    Close the main fuel shut-off valve. z Isolate the heating system from the mains power supply using the heating system emergency stop switch or the corresponding domestic fuse. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 46: Heating System Inspection And Maintenance

    Do not remove the front panel sections (burner door casing). z Using a spanner, loosen the burner door fixing screws from the side. z Open the burner door. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 47: Cleaning The Boiler

    Fig 63 Removing the clean-out covers Insulation (folded upwards) Insulation (folded upwards) Clean-out cover on the rear section Clean-out cover on the flue gas header Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 48 Packing cords are available from your nearest branch. Fig 65 Cleaning the hot gas flues Lower hot gas flues Combustion chamber Upper hot gas flues Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 49: Wet Cleaning (Chemical Cleaning)

    Brush out the hot gas flues. temperature should be no more than 40 °C). z During operation, only fill the heating system via an approved WRAS method. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 50: Checking The Operating Pressure (Sealed Systems)

    Top up with water if the hydrometer needle is below the red field. Fig 67 Hydrometer for open systems Hydrometer needle Green needle Red field Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 51: Checking For Leaks

    Control valve (stop valve) on the heating system pipe- Test cock Test cock Temporary hose Temporary hose work Fig 69 Requirements Fluid Category 3 systems Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 52 Notify your installer, if you need to regularly add top-up water to your system. Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 53: Inspection And Maintenance Reports

    If the water level is topped up, the quality of the water must correspond to that noted in the enclosed operator's log. Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 54 Date:_____ Company Company Company Company Company Company Company stamp/ stamp/ stamp/ stamp/ stamp/ stamp/ stamp/ signature signature signature signature signature signature signature Tab. 16 Continuation Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 55 Date:_____ Company Company Company Company Company Company Company stamp/ stamp/ stamp/ stamp/ stamp/ stamp/ stamp/ signature signature signature signature signature signature signature Tab. 18 Continuation Logano GE615 - We reserve the right to make any changes due to technical modifications.

  • Page 56: Faults

    Do not press the reset button more than three times in a row. To reset burner faults: z Press burner reset button. Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 57 Faults Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 58 Faults Logano GE615 - We reserve the right to make any changes due to technical modifications.
  • Page 59 Faults Logano GE615 - We reserve the right to make any changes due to technical modifications.

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