Related Manuals for Alpha-InnoTec SWC V Series
Summary of Contents for Alpha-InnoTec SWC V Series
- Page 1 Brine/water heat pumps Operating Manual SWC V series 83057000bUK – Translation into English of the original German operating manual...
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Page 2: Table Of Contents
Contents 11 Maintenance ...............22 11.1 Basic principles ............22 11.2 Maintenance as required ........22 About this operating manual ........ 3 11.3 Yearly maintenance ..........22 Validity ................3 11.4 Clean and flush the evaporator und Reference documents ..........3 condenser ..............22 1.3 Symbols and identification markings ..... 3 12 Faults Contact ..................23 ................ -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► B efore working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and safety instructions. -
Page 4: Contact
1.4 Contact – Heating installer – Plumbing installer Addresses for purchasing accessories, for service – Refrigeration system installer (maintenance cases or for answers to questions about the unit and work) this operating manual can be found on the internet at any time and is kept up-to-date: ●... -
Page 5: Disposal
Injuries and environmental damage due to If a system is not planned, designed, started up and operated according to the given requirements, there refrigerant is a risk that the following damage and faults will The unit contains harmful and environmentally occur: dangerous refrigerant. If refrigerant leaks from the ●... -
Page 6: Description
Description 1 Overflow valve Valve motor 3-way changeover valve, heating 3.1 Layout circuit/domestic hot water Heating circuit/hot water circulation pump NOTE Module box This section essentially names Height-adjustable foot (4x) components relevant for fulfilling the tasks described in this operating manual. Electrical switch cabinet Heating element Housing with unit components... - Page 7 Module box, variant without cooling Module box, variant with cooling Compressor Compressor Condenser Condenser Vibration isolator (4x) Vibration isolator (4x) Lifting lug (4x) Lifting lug (4x) Evaporator Evaporator Heat source circulation pump Heat source circulation pump 7 Heat source filling and drain tap 7 Heat source filling and drain tap 8 Heating filling and drain tap 8 Heat source filling and drain tap 9 Heating filling and drain tap...
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Page 8: Accessories
Control unit ● Room thermostat for switching the cooling function (if included) ● Dew point monitor for protecting a system with cooling function at low flow temperatures ● Expansion board for automatic changeover between heating and cooling mode ● Manual output control heating element (MLRH) for limiting the output of the electric heating element ●... -
Page 9: Operation And Care
4.2 Maintenance Cooling Cooling is integrated in type K units. Type H units Wipe down the outside of the unit only using a damp can be retrofitted with the “Cooling package” cloth or cloth with mild cleaning product (washing- accessories. The following options are possible for up liquid, neutral cleaning product). -
Page 10: Storage
5.2 Storage Unpacking ► W here possible do not unpack the unit until NOTE directly before installation. If the unit is not transported by a pallet truck: ► Store unit protected against: Do not lift off the pallet until after unpacking – Moisture/damp and dismantling the housing panels. –... -
Page 11: Installation
5.4 Installation Transport with a handcart Installation room and space requirements NOTE ● If transporting with a handcart the module box must be pushed in. NOTE ● This figure with the handcart shows Note and follow the local regulations and transporting the unit on its left-hand side;... -
Page 12: Installation And Connection
Installation and connection ► Unit without cooling: 6.1 Dismantle the module box ATTENTION If the module box is tilted by more than 45°, compressor oil runs into the cooling circuit. ► Do not tilt the module box by more than 45°. NOTE ●... - Page 13 Use a spanner to close the shut-off valves of the Disconnect the electrical connections: heat source (behind the covers). – Disconnect 2 white connectors (1) at the bottom of the electrical control cabinet. To do this, release the lugs by pressing on the sides of the connectors.
- Page 14 Use spanner size SW 37 to unscrew the heating 12. To protect the floor and move the module box (3) flow. more easily: place boards“(4) under it, e.g. from the packaging material. 13. Lift and hold nut (1) on the heating flow. 14. Slowly and carefully pull out the module box by the carrying lugs“(2). Ensure that none of the pipes are damaged 10.
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Page 15: Installing The Module Box
6.2 Installing the module box Install the compression fittings and ball valves Place the module box carefully in the bottom of the housing and slowly and carefully push it in. NOTE – Lift and hold nut on the heating flow. This section is only relevant for units with up – Lift up pipes so that they do not get damaged. to 12 kW capacity. -
Page 16: Connect The Electrical Cables
6.4 Connect the electrical cables Pull in the cables and conductors and make the connections ATTENTION Strip the sheathing of all cables to the external loads before laying in the cable duct of the Irreparable damage to the compressor due to control box. wrong rotating field! Open electrical switchbox: ►... -
Page 17: Installing The Control
6.5 Installing the control Use cable ties ( separate pack) to fix the LIN bus cable to a web of the masking plate around 20 cm in front of the connector (strain relief). NOTE The control can be inserted in a recess in the front panel of the unit or can be installed on the wall. -
Page 18: Flushing, Filling And Venting
7.2 Heating water quality Feed in the cables from the wall (e.g. in-wall box) or from below. Route the LIN bus cable from the top right-hand NOTE side at the rear from the heat pump and plug into ● For detailed information refer, among the control at the bottom. -
Page 19: Vent The Circulation Pump Of The Heat Source
7.4 Vent the circulation pump of the Mix antifreeze with water thoroughly with the required ratio, before adding to the heat source. heat source C heck the concentration of the water-antifreeze mixture. Frost protection: -13 °C NOTE Fill the heat source with the water-antifreeze The diagram shows the unit variant with mixture. -
Page 20: Flush And Fill The Heating And Domestic Hot Water Charging Circuit
7.5 Flush and fill the heating and Position the valve motor (1) on the 3-way changeover valve (3). domestic hot water charging I nsert the U-clip (2) into the floor of the valve circuit motor. Drain pipe of the safety valve is connected. The front panel of the module box is unscrewed. ... -
Page 21: Set The Overflow Valve
Set the overflow valve NOTE ● The activities in this section are only necessary for in-line tank integration. ● Complete the worksteps quickly, other- wise the maximum return temperature can be exceeded and the heat pump ► Open the overflow valve fully, close heating cir- switches to high-pressure fault. cuits ● Turn the adjusting knob at the overflow ►... -
Page 22: Maintenance
11.2 Maintenance as required – The electrical installation has been carried out properly according to this operating ● Yearly, more frequently if necessary: manual and local regulations. – Checking and cleaning the components of – The power supply for the heat pump is the heating circuit and the heat source, e.g. -
Page 23: Faults
Faults Dismantling and Disposal NOTE 13.1 Dismantling If the safety temperature limiter on the Unit is safely disconnected from the power electric heating element has tripped, no fault supply and protected against being switched is displayed. back on again. ► Read out the cause of the fault via the ►... -
Page 24: Technical Data/Scope Of Supply
Technical data/Scope of supply Performance data SWCV 62(H)(K)3 SWCV 162(H)(K)3 Heating capacity ı COP for B0/W35 to EN14511 Partial load operation 50Hz kW ı COP 3,32 ı 4,86 9,42 ı 4,92 for B0/W45 to EN14511 Partial load operation 50Hz kW ı COP 3,09 ı 3,76 9,15 ı 3,85 for B0/W55 to EN14511 Partial load operation 50Hz kW ı COP 2,95 ı 3,13 9,06 ı 3,22... - Page 25 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 26: Performance Curves
SWCV 62(H)(K)3 Performance curves Qh (kW) 100 % 75 % 50 % Temp„ (°C) ∆p„ (bar) ∆p” (bar) Δp„ Δp” Δp Δp WQ/K HW/K “” (m³/h) “„ (m³/h) 823257 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Temp„ Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p... - Page 27 SWCV 162(H)(K)3 Performance curves Qh (kW) 100 % 50 % Temp„ (°C) ∆p„ (bar) ∆p” (bar) Δp” Δp„ Δp Δp WQ/K HW/K “” (m³/h) “„ (m³/h) 823258 Legende: “” Volumenstrom Heizwasser “„ Volumenstrom Wärmequelle Temp„ Temperatur Wärmequelle Heizleistung Leistungsaufnahme Coeffiicient of performance / Leistungszahl ∆p / ∆p Maximalle freie Pressung Heizkreis / Maximale freie Pressung Heizkreis mit Kühlung...
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Page 28: Dimensioned Drawing
SWCV 62(H)(K)3, SWCV 162(H)(K)3 Dimensioned drawing ↑ ↓ ↓ ↑ ↓ >250 >250 Item Name Dim. Heating water outlet (flow) Ø28 Outside diameter Heat source inlet (in heat pump) Ø28 Pos. Bezeichnung Dim. optionally at the top, on the right or left Outside diameter Ø28 Heizwasser Austritt (Vorlauf) - Page 29 Dimensioned drawing of control, wall-mounted bracket Schutzvermerk ISO 16016 beachten Schutzvermerk ISO 16016 beachten Wall mounted Bohrschablone Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild WZS 18.11.2014 Brueckner Erstellt Gepr. Norm. Ø6 Ø6 ait-deutschland GmbH ArtikelNr. Blatt 819447 Industriestraße 3 D - 95359 Kasendorf PEP 015-2014...
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Page 30: Installation Plans
Installation plans 1000 > 1 Key: DE819452 V1 Version 1 FS Free space for service purposes FZ Free space for functionally necessary accessories OKF Finished floor level Legende: DE819452 All dimensions in mm. Version 1 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Oberkante Fertigfussboden Subject to change without notice | 83057000bUK –... - Page 31 Installation plans 1000 > 1 Key: DE819452 V2 Version 2 FS Free space for service purposes FZ Free space for functionally necessary accessories Legende: DE819452 OKF Finished floor level Version 2 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Oberkante Fertigfussboden All dimensions in mm. Alle Maße in mm.
- Page 32 Installation plans > 1 > 1 Key: DE819452 V3 Version 3 FS Free space for service purposes Legende: DE819452 OKF Finished floor level Version 3 Freiraum für Servicezwecke Oberkante Fertigfussboden 1000 Alle Maße in mm. All dimensions in mm. Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 33: Hydraulic Integration, Unit Variant H (Heating)
Hydraulic integration, unit variant H (heating) Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 34 Hydraulic integration, separate buffer tank, unit variant H (heating) Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 35 Hydraulic integration, unit variant K (cooling) Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 36 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 37: Terminal Diagram
SWCV 62(H)(K)3 Terminal diagram 1~N/PE/230V/50Hz 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 38 SWCV 162 (H)(K)3 Terminal diagram 1~N/PE/230V/50Hz 3~PE/400V/50Hz 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 39: Circuit Diagram 1/3
SWCV 62(H)(K)3 Circuit diagram 1/3 brown blue brown brown Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH... - Page 40 Circuit diagram 2/3 SWCV 62(H)(K)3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 41 SWCV 62(H)(K)3 Circuit diagram 3/3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 42 Circuit diagram 1/3 SWCV 162(H)(K)3 black black brown brown grey grey Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 43 SWCV 162(H)(K)3 Circuit diagram 2/3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 44 Circuit diagram 3/3 SWCV 162(H)(K)3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 45 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
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Page 46: Ec Declaration Of Conformity
EC Declaration of Conformity EC Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC, Annex IIA The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. - Page 47 Subject to change without notice | 83057000bUK – Translation into English of the original German operating manual | ait-deutschland GmbH...
- Page 48 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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How do I restart the heatpump