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Summary of Contents for Alpha-InnoTec SWCV Series
- Page 1 Brine/Water Heat Pumps Operating Manual SWCV series 83057000jUK – Translation of the original operating manual...
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Page 2: Table Of Contents
Table of contents 11 Maintenance ..........22 11.1 Basic principles ........22 11.2 Maintenance as required ......22 About this operating manual ...... 3 11.3 Clean and flush the evaporator and Validity ............3 condenser ..........22 Reference documents ....... 3 11.4 Yearly maintenance ......... 22 1.3 Symbols and identification markings .. -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► Before working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and Safety-relevant information. -
Page 4: Contact
All instructional information in this operating manual is this operating manual can be found on the internet at solely directed at qualified, skilled personnel. any time and is kept up-to-date: Only qualified, skilled personnel is able to carry out ● Germany: www.alpha-innotec.de the work on the unit safety and correctly. Interference by unqualified personnel can cause life-threatening ● www.alpha-innotec.com injuries and damage to property. -
Page 5: Disposal
2.6 Avoid damage to property Existing earthing connections within housings or on mounting plates must not be altered. If this should ne- vertheless be necessary in the course of repair or as- Decommissioning/draining the heating sembly work: If the system/heat pump is decommissioned or drained ►... -
Page 6: Description
Description Unsuitable quality of the fill and make-up water in the heating circuit The efficiency of the system and the life of the heat 3.1 Layout generator and the heating components depend decisively on the quality of the heating water. NOTE If the system is filled with untreated domestic water, This section essentially... - Page 7 Module box – variant with cooling 1 Electrical switch cabinet 2 Heating element 3 Overflow valve 4 Valve motor 5 3-way changeover valve, heating circuit/ domestic hot water 6 Heating circuit/hot water circulation pump 7 Module box 8 Height-adjustable foot (4x) Rating plate Rating plates are attached to the following places on the unit:...
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Page 8: Accessories
Control unit ● Dew point monitor for protecting a system with cooling function at low flow temperatures ● Expansion board ● “Cooling package” for retrofitting type H units with a cooling function ● For units without cooling: Pump assemblies for separate storage tank integration (heating circuit) ● Heating circuit safety package ● Heat source circuit safety package 3.3 Function Liquid refrigerant is evaporated (evaporator), the energy for this process is environmental heat and comes from the “ground”... -
Page 9: Operation And Care
Delivery, storage, transport Cooling and installation Cooling is integrated in type K units. Type H units can be retrofitted with the “Cooling package” accessories. The following options are possible for units with cooling function ( operating manual of the heating IMPORTANT and heat pump controller): Damage to the housing and the unit components due to heavy objects. -
Page 10: Storage
5.2 Storage Unpacking ► Where possible do not unpack the unit until NOTE directly before installation. If the unit is not transported by a pallet truck: ► Store unit protected against: Do not lift off the pallet until after unpacking and dismantling the housing panels. ● Moisture/damp ● Frost Remove plastic films. Ensure that you do not ●... -
Page 11: Installation
5.4 Installation Transport with a handcart Installation room and space requirements NOTE ● If transporting with a handcart the module box must be pushed in. NOTE ● The following figure with the handcart Note and follow the local regulations and shows transporting the unit on its left-hand standards regarding the installation room side;... -
Page 12: Installation And Connection
Installation and connection ► Unit without cooling: 6.1 Dismantle the module box IMPORTANT If the module box is tilted by more than 45°, compressor oil runs into the cooling circuit. ► Do not tilt the module box by more than 45°. NOTE ●... - Page 13 ► Unit with cooling: Remove 3 clips on the hydraulic connections. Disconnect the electrical connections: ● Disconnect 2 white connectors (①) at the bot- Use spanner size SW 37 to unscrew the heating tom of the electrical control cabinet. To do this, flow.
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Page 14: Install The Module Box
6.2 Install the module box 12. To protect the floor and move the module box (③) more easily: place boards (④) under it, e.g. from Place the module box carefully in the bottom of the packaging material. the housing and slowly and carefully push it in. ● Lift and hold nut on the heating flow ● Lift up pipes so that they do not get damaged Attach the two side retaining screws. -
Page 15: Connect The Electrical Cables
6.4 Connect the electrical cables Install the compression fittings and ball valves IMPORTANT IMPORTANT Irreparable damage to the compressor due to Leaks or fracture of the union nut due to excessive wrong rotating field! force! ► Ensure that there is a clockwise rotating field for Check pipe ends for scratches, dirt and deforma- the compressor load infeed. tion. Basic information on the electrical connection Check proper position of the clamping ring on the fitting. NOTE Push the pipe through the clamping ring up to the Ensure that the unit is supplied with electricity limit stop in the fitting. -
Page 16: Installing The Control Panel
6.5 Installing the control panel Pull in the cables and conductors and make the connections NOTE Strip the sheathing of all cables to the external loads before laying in the cable duct of the control The control can be inserted in a recess in the box. front panel of the unit or can be installed on the wall. -
Page 17: Flushing, Filling And Venting
Use cable ties (separate pack) to fix the LIN bus Feed in the cables from the wall (e.g. in-wall box) cable to a web of the masking plate around 20 cm or from below. in front of the connector (strain relief). Route the LIN bus cable from the top right-hand side at the rear from the heat pump and plug into the control at the bottom. -
Page 18: Vent The Circulation Pump Of The Heat Source
► When selecting the antifreeze agent, it must be Flush the heat source system thoroughly. ensured that it is compatible with the following Mix antifreeze with water thoroughly with the materials: required ratio, before adding to the heat source. ● Brass (CW602N and CW614N) Check the concentration of the water-antifreeze ●... -
Page 19: Flush And Fill The Heating And Domestic Hot Water Charging Circuit
7.4 Flush and fill the heating and Pull the U-clip (②) off the floor of the valve mo- tor (①). domestic hot water charging Pull the valve motor carefully upwards and off the circuit 3-way changeover valve (③). Heating water quality NOTE ● For detailed information refer, among other things, to the VDI Guidelines 2035 “Vermeidung Schäden... -
Page 20: Insulate Hydraulic Connections
Set the overflow valve Insert the U-clip (②) into the floor of the valve motor. NOTE ● The activities in this section are only nec- essary for in-line tank integration. ● Complete the worksteps quickly, otherwise the maximum return temperature can be exceeded and the heat pump switches to high-pressure fault. ● Turn the adjusting knob at the overflow valve to the right to increase the tempera- ture difference (the temperature drop), turn it to the left to reduce it. -
Page 21: Commissioning
10 Commissioning The “Set bypass valve” menu item is set by default to “No”. The overflow valve adjustment function is deac- tivated. Relevant planning & design data of the system is ● The UWP control signal is the indication of the documented in full. currently required pump capacity in % The competent energy supplier has been notified ... -
Page 22: Maintenance
11 Maintenance 12 Faults ► Read out the cause of the fault via the diagnostics NOTE program of the heating and heat pump controller. We recommend that you sign a maintenance ► Contact the local partner of the manufacturer or agreement with accredited... -
Page 23: Manually Unblock The Circulating Pumps
13 Dismantling and Disposal 12.2 Manually unblock the circulating pumps 13.1 Dismantling Circulating pumps can block due to sediments or lon- ger standstill periods. This blockage can be removed Unit is safely disconnected from the power supply manually. and protected against being switched back on again. Release the blockage of the heat source ► Collect all media safely. circulation pump ► Separate components by their materials. Unscrew the front panel of the module box. -
Page 24: Technical Data / Scope Of Supply
Technical data / Scope of supply Performance data Values in brackets: (1 Compressor) SWCV 62(H)(K)3 SWCV 92(H)(K)3 Heating capacity | COP for B0/W35 acc. to EN14511 Partial load operation kW | COP 3,32 ı 4,86 4,00 ı 4,76 for B0/W45 acc. to EN14511 Partial load operation kW | COP 3,09 ı... -
Page 25: Swcv 122(H)(K)3 - Swcv 162(H)(K)3
Technical data / Scope of supply Performance data SWCV 122(H)(K)3 SWCV 162(H)(K)3 for B0/W35 to EN14511 Partial load operation kW ı COP 5,06 ı 4,87 9,42 ı 4,92 for B0/W45 to EN14511 Partial load operation kW ı COP 4,78 ı 3,75 9,15 ı... -
Page 26: Performance Curves
SWCV 62(H)(K)3 Performance curves Qh (kW) Pe (kW) Max. Max. 35°C 55°C 35°C 65°C 55°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp Δp Δp WQ/K HW/K (m³/h) (m³/h) 823255b Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung... -
Page 27: Swcv 92(H)(K)3
Performance curves SWCV 92(H)(K)3 Qh (kW) Pe (kW) Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp Δp Δp WQ/K HW/K (m³/h) (m³/h) 823277 Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung... -
Page 28: Swcv 122(H)(K)3
SWCV 122(H)(K)3 Performance curves Qh (kW) Pe (kW) Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp Δp Δp HW/K WQ/K (m³/h) (m³/h) 823274b Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung... -
Page 29: Swcv 162(H)(K)3
Performance curves SWCV 162(H)(K)3 Qh (kW) Pe (kW) Max. Max. 35°C 35°C 55°C 55°C 65°C 65°C Min. Min. Temp (°C) Temp (°C) ∆p (bar) ∆p (bar) Δp Δp Δp Δp HW/K WQ/K (m³/h) (m³/h) 823256b Legende: Volumenstrom Heizwasser Volumenstrom Wärmequelle Temp Temperatur Wärmequelle Heizleistung... -
Page 30: Dimensional Drawings
SWCV 62(H)(K)3 – SWCV 162(H)(K)3 Dimensional drawings ↑ ↓ ↓ ↑ ↓ >250 >250 Pos. Pos. Name Name outside diameter outside diameter Pos. Bezeichnung Dim. Heating water outlet (flow) Heating water outlet (flow) Ø28 Ø28 Ø28 Heizwasser Austritt (Vorlauf) Aussendurchmesser Heat source inlet (in heat pump) Heat source inlet (in heat pump) Ø28... -
Page 31: Connections
Connections Dimensional drawings SWCV 62(H)(K)3 – SWCV 162(H)(K)3 Heating circuit Rp 1" Ø28 Heating source Rp 5/4" Rp 1" Ø28 Ø35 Maßstab Allgemein- Oberflächen toleranz Werkstoff DIN ISO 2768 -cL Datum Name Benennung Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH Anschlussdim Erstellt 20.10.2015 Eberlein... -
Page 32: Control Unit
Dimensional drawings Control unit Schutzvermerk ISO 16016 beachten Schutzvermerk ISO 16016 beachten All dimensions in mm.. All dimensions in mm.. Wall-mounted bracket Blattformat: A4 hoch Maßstab Det. Maßstab Allgemein- Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild SWC Erstellt 20.11.14 Brueckner Gepr. -
Page 33: Installation Plans
SWCV 62(H)(K)3 – SWCV 162(H)(K)3 Installation plan 1 1000 > 1 Keys: UK819452 Keys: UK819452 Legende: DE819452 All dimensions in mm. All dimensions in mm. Version 1 V1 V1 Version 1 Version 1 FS FS Free space for service purposes Free space for service purposes Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör... -
Page 34: Installation Plan 2
Installation plan 2 SWCV 62(H)(K)3 – SWCV 162(H)(K)3 1000 > 1 Keys: UK819452 Keys: UK819452 Legende: DE819452 All dimensions in mm. All dimensions in mm. Version 2 V2 V2 Version 2 Version 2 FS FS Free space for service purposes Free space for service purposes Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör... -
Page 35: Installation Plan 3
SWCV 62(H)(K)3 – SWCV 162(H)(K)3 Installation plan 3 > 1 > 1 Keys: UK819452 Keys: UK819452 Legende: DE819452 All dimensions in mm. All dimensions in mm. Version 3 V3 V3 Version 3 Version 3 Freiraum für Servicezwecke Oberkante Fertigfussboden Finished floor level Finished floor level 1000 Alle Maße in mm. -
Page 36: Hydraulic Integration
Hydraulic integration (heating) Unit variant H Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 37: With Separate Buffer Tank
Unit variant H with separate buffer tank Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 38: Unit Variant K
Hydraulic integration (cooling) Unit variant K Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 39: Keys Hydraulic Integration
Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 40: Terminal Diagrams
Terminal diagram SWCV 62(H)(K)3 – SWCV 92(H)(K)3 1~N/PE/230V/50Hz 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 41: Swcv 122(H)(K)3 - Swcv 162(H)(K)3
SWCV 122(H)(K)3 – SWCV 162(H)(K)3 Terminal diagram 1~N/PE/230V/50Hz 3~PE/400V/50Hz 3~N/PE/400V/50Hz OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15 OUT16 OUT17 NTC6 NTC7 NTC8 TRL ext. NTC9 NTC10 NTC11 NTC12 NTC13 NTC14 NTC15 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... -
Page 42: Circuit Diagrams
Circuit diagram 1/3 SWCV 62(H)(K)3 – SWCV 92(H)(K)3 brown blue brown brown Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 43 SWCV 62(H)(K)3 – SWCV 92(H)(K)3 Circuit diagram 2/3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 44 Circuit diagram 3/3 SWCV 62(H)(K)3 – SWCV 92(H)(K)3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83057000jUK –...
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Page 45: Swcv 122(H)(K)3
SWCV 122(H)(K)3 Circuit diagram 1/3 black black brown brown grey grey Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 46 Circuit diagram 2/3 SWCV 122(H)(K)3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 47 SWCV 122(H)(K)3 Circuit diagram 3/3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 48: Swcv 162(H)(K)3
Circuit diagram 1/3 SWCV 162(H)(K)3 black black brown brown grey grey Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH... - Page 49 SWCV 162(H)(K)3 Circuit diagram 2/3 OUT4 OUT1 OUT6 OUT17 PWM1 PWM2 OUT14 OUT13 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH...
- Page 50 Circuit diagram 3/3 SWCV 162(H)(K)3 blue NTC9 brown / blue white brown green yellow pink NTC12 NTC13 NTC14 white / blue grey / brown pink / brown violet grey / pink red / blue white / green /2.D7 Subject to change without notice | 83057000jUK – Translation of the original operating manual | ait-deutschland GmbH...
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Page 51: Ec Declaration Of Conformity
EC Declaration of Conformity The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. - Page 52 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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