Alpha-InnoTec SWC 60H Operating Manual
Swc series brine / water compact
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Summary of Contents for Alpha-InnoTec SWC 60H
- Page 1 Operati ng Manual BRINE / WATER COMPACT Heat Pumps SWC – Series We reserve the right to modify technical specifications without prior notice. UK830500/190402 © Alpha-InnoTec GmbH...
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Page 2: Please Read First
Please read first Symbols This operating manual provides important information The following symbols are used in the operating manual. They have the following meaning: on the handling of the unit. It is an integral part of the product and must be stored so that it is accessible in the immediate vicinity of the unit. -
Page 3: Table Of Contents
Safety components .............13 APPENDIX Expansion vessels ..............13 EC DECLARATIONS OF CONFORMITY ELECTRICAL CONNECTIONS ..........14 SWC 60H(/K) – SWC 230(/K) .......... 51 RINSING AND FILLING THE UNIT ........16 SWC 330(/K) ...............52 Rinsing and filling the heat source ........16 GENERAL CHECKLIST ............53 Rinsing and filling the heating circuit ....... -
Page 4: Intended Use
Intended use EC conformity The unit may be used only for the intended use. This The unit bears the CE mark of conformity. means: EC declaration of conformity for heating. for heating hot water. for cooling. Safety (Availability of the cooling function depends on the model). -
Page 5: Customer Service
Operating principle of heat WARNING! Leaking refrigerant could result in person- pumps al injury or material damage. – Shut down unit. Heat pumps operate on the principle of a refrigerator: – Ventilate installation location. the same technology, only with the opposite effect. The –... -
Page 6: Heat Quantity Recording
Heat quantity recording Cooling function In addition to the proof of the unit’s efficiency, The cooling function is available only for heat pumps EEWaermeGalso meets the demand for a heat quantity with the model designator K. recording (hereafter refered to as HQR). The HQR It is not possible to retrofit heat pumps for cooling with- is mandatory with air/water heat pumps. -
Page 7: Care Of The Unit
Variant 2: THE ROOM THERMOSTAT FOR THE COOLING FUNCTION The room thermostat is used to switch the cooling func- Automatic switching from heating to cooling op- tion on and off: eration (and vice versa). This variant can operate using a cooling curve. NOTICE. -
Page 8: Cleaning And Rinsing Of Unit Components
Scope of delivery It is a good idea to have a maintenance contract with a heating installation company. The company will conduct the required maintenance at regular intervals. Example of scope of delivery: CLEANING AND RINSING OF UNIT COMPONENTS CAUTION! Unit components may be cleaned and rinsed only by customer service personnel authorized by the manufacturer. -
Page 9: Installation
Installation Proceed as follows: Inspect delivery for outwardly visible signs of dam- Observe the following when performing all work: age… Check to make sure that delivery is complete. NOTICE. Any defects or incorrect deliveries must be claimed Always comply with applicable accident immediately. - Page 10 Proceed as follows: DANGER! The unit can tip when being removed from Remove packaging and set extra box aside (will be the wooden pallet and during transport. needed later on!)… This can result in personal injury and damage to the unit. –...
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Page 11: Installation
INSTALLATION Secure unit in raised position so that it cannot acci- dentally tip back into the original position. DANGER! CAUTION. Several people are required to install the unit. Never tilt the unit more than a maximum of 45° (in any direction). NOTICE: CAUTION!! Take into account the size of the unit. - Page 12 Installation of the hydraulic Proceed as follows: connections Install shut-off devices at the heating circuit… Install shut-off devices at the heat source. DANGER! Danger of fatal injury due to electric NOTICE. current! During installation of the shut-off devices, Electrical connections may be installed the compressor and lique er of the heat only by quali ed electricians.
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Page 13: Safety Components
Using a suitable tool (e.g. a pipe wrench) to tighten all connections one or two turns to achieve a tight seal. Do not overtighten. The rubber part of the com- pensators must not become twisted (torsion). This could cause malfunctions and even serious damage to the unit. -
Page 14: Electrical Connections
Electrical connections Open electric switch cabinet (inside the unit on the left)… Observe the following when performing all work: DANGER! Danger of fatal injury due to electric current! Electrical connections may be installed only by quali ed electricians. Before opening the unit, disconnect the system from the power supply and secure it from being switched back on! DANGER! - Page 15 Lay load and control leads in the cable duct inside CAUTION. the unit all the way to the switch cabinet… Ensure clockwise rotary eld of the load power supply. – An incorrect rotary eld of the con- denser during operation can cause se- rious, irreparable damage to the con- denser.
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Page 16: Rinsing And Filling The Unit
Rinsing and filling the unit 6 Circulating pump for heat source 7 Circulating pump for heating circuit 8 Fill/empty cock for heat source 9 Expansion vessel for heat source CAUTION. 10 Fill/empty cock for heating circuit The system must be absolutely free from air before commissioning. -
Page 17: Rinsing And Filling The Heating Circuit
Bleeding Add only anti-freeze mixed with water to the heat source… Proceed as follows: CAUTION. Place a bleeder at the highest point of the heat The concentration of anti-freeze in the wa- source in the heat source outflow (forward flow)… ter must be at the level speci ed for your model. -
Page 18: Bleeding The Heat Source For A Unit With Cooling Function
BLEEDING THE HEAT SOURCE FOR A UNIT WITH COOL- ING FUNCTION After 2 minutes, with the circulating pump running, turn wrench clockwise until the regulator of the The bleeding must be conducted manually. servo-motor is at 100 %… Proceed as follows: Leave at this setting for 2 minutes…... -
Page 19: Insulating The Hydraulic Connections
Insulating the hydraulic Overflow valve connections INSPECTING AND SETTING UP THE OVERFLOW VALVE The vibration decouplers and the pipes of the heat source must be insulated so that they are sealed against vapor diffusion. NOTICE. Make sure to perform the following steps within a relatively short time. -
Page 20: Installation Of The Control Element
Installation of the control element DANGER! Danger of fatal injury due to electric current! Electrical connections may be installed only by quali ed electricians. Example: Control element in upper recesses Before opening the unit, disconnect the system from the power supply and secure Push the control element down until it locks into it from being switched back on! position…... -
Page 21: Installation And Removal Of The Screen
If this network cable is available, insert the network cable’s RJ-45 plug into the left bushing of the control element. NOTICE. The network cable can be exchanged at any time. In order to be able to connect it, the screen must rst be removed. Installation and removal of the screen Beginning first on one side and moving upwards,... -
Page 22: Installation Of The Room Thermostat For The Cooling Function
Installation of the room NOTICE. thermostat for the cooling Integrate the hot-water tank in the heat pump system corresponding to the hy- function draulic diagram for your system. For heating hot water, you must install a 3-way switching This chapter is relevant for you only if you are using a valve in the hot water outflow (forward flow). -
Page 23: Safety Temperature Limiter
Dismantling Send completion report for heat pump systems and general checklist to the manufacturer’s factory customer service department. Outside of Germany: DANGER! Send completion report for heat pump systems Danger of fatal injury due to electric and general checklist to the manufacturer’s local current! partner. -
Page 24: Technical Data / Scope Of Delivery
Technical data / Scope of delivery Gerätebezeichnung Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable Installation location Indoors ı Outdoors • applicable ı — not applicable Conformity Performance data Heating capacity/COP at 2 compresssors kW ı... - Page 25 SWC 60H(/K) SWC 70H(/K) SWC 80H(/K) SWC 100H(/K) SWC 120H(/K) • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — • ı —...
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Page 26: Swc 140H(/K) - Swc 330(/K)
Technical data / Scope of delivery Gerätebezeichnung Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable Installation location Indoors ı Outdoors • applicable ı — not applicable Conformity Performance data Heating capacity/COP at 2 compresssors kW ı... - Page 27 SWC 140H(/K) SWC 170H(/K) SWC 230(/K) SWC 330(/K) • ı — ı — • ı — ı — • ı — ı — • ı — ı — • ı — • ı — • ı — • ı — •...
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Page 28: Performance Curves
SWC 60H(/K) Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “”[m3/h] “„[m3/h] p” p”† p„ p„† 823000 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 29: Swc 70H(/K)
Performance curves SWC 70H(/K) Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “” “„ p” p”† p„ p„† 823023 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 30: Swc 80H(/K)
SWC 80H(/K) Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “”[m3/h] “„[m3/h] p„ p„† p” p”† 823001 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 31: Swc 100H(/K)
Performance curves SWC 100H(/K) Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823002 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 32: Swc 120H(/K)
SWC 120H(/K) Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823003 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 33: Swc 140H(/K)
Performance curves SWC 140H(/K) Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823004 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 34: Swc 170H(/K)
SWC 170H(/K) Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823005 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 35: Swc 230(/K)
Performance curves SWC 230(/K) Qh (kW) Temp„ (°C) Pe (kW) 35°C 50°C 65°C Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823006 Coeffiicient of performance / Leistungszahl Legend: UK823000L/170408 “” Volume flow, heating water “„... -
Page 36: Swc 330(/K)
SWC 330(/K) Performance curves Qh (kW) Temp„ (°C) Pe (kW) 35°C 2VD 50°C 2VD 35°C 1VD 50°C 1VD Temp„ (°C) Temp„ (°C) ∆p (bar) ∆p (bar) “„[m3/h] “”[m3/h] p„ p„† p” p”† 823007 Legend: UK823000L/170408 Coeffiicient of performance / Leistungszahl “”... -
Page 37: Size 1: Dimensional Drawings
SWC120… to SWC 170…: G1¼"AG Wärmequelle Eintritt am Gerät DIN ISO 228 Heat source outflow (at the device) DIN ISO 228 SWC 60H bis SWC 100H: AG 1 " SWC 60… to SWC 100…: G1"AG SWC 120H bis SWC 170H: AG 1 1/4"... -
Page 38: Size 1: Clearance Dimensions
Size 1: Clearance dimensions Legend: UK819252b All dimensions in mm. Room height ≥ 2000 Unit installation on sylomer strips Top edge of finished floor Distance to next lateral object ≥ 20 Shaded area = free space for service purposes We reserve the right to modify technical specifications without prior notice. UK830500/190402 ©... -
Page 39: Size 2: Dimensional Drawings
Size 2: Dimensional drawings <1780 1650 1505 1490 1410 1375 Legend: UK819253b Legende: D819253b All dimensions in mm. Technische Änderungen vorbehalten. Alle Maße in mm. Front view Top view Vorderansicht Rear view Draufsicht Control element Rückansicht Bedienteil Heat source inflow (at the device) DIN 2999 R1½"AG Heat source outflow (at the device) DIN 2999 R1½"AG Wärmequelle Eintritt am Gerät AG 1 1/2", Heating water inflow (return flow) DIN 2999 R1½"AG... -
Page 40: Size 2: Clearance Dimensions
Size 2: Clearance dimensions Legend: UK819255b All dimensions in mm. Room height ≥ 2000 Unit installation on sylomer strips Top edge of finished floor Distance to next lateral object ≥ 20 Shaded area = free space for service purposes In the event of offset mounting of the compensators the dimension 400 can be reduced to ≥... -
Page 51: Ec Declarations Of Conformity
In the event of modification of the device(s) without our approval, this declaration shall become invalid. DESIGNATION OF THE DEVICE(S) Heat Pump Unit model Number Unit model Number SWC 60H 100 380 SWC 60H/K 100 390 SWC 80H 100 382 SWC 80H/K... -
Page 52: Swc 330(/K)
EC declaration of conformity The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. DESIGNATION OF THE DEVICE(S) Heat Pump Unit model... -
Page 53: General Checklist
General checklist FOR PREPARATION OF THE COMPLETION REPORT FOR HEAT PUMP SYSTEMS The general checklist is intended as an aid for the installation and assembly personnel. It makes no claim to be exhaustive. Nevertheless, all items must be checked carefully for compliance. Heat source air Heating Channels closed and sealed... -
Page 55: Completion Report For Heat Pump Systems
Completion report for heat pump systems in DE: to the Alpha-InnoTec customer service department ..............+49 (0) 9228 9906 199 in AT: to the Alpha-InnoTec customer service department ..............+43 (0) 732 24 42 014 in CH: to the Alpha-InnoTec customer service department ..............+41 (0) 62 748 20 01 In all other countries: to the manufacturer’s local partner: ............................ - Page 57 We reserve the right to modify technical specifications without prior notice. UK830500/190402 © Alpha-InnoTec GmbH...
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Page 58: Customer Service
Customer service ADDRESSES IN THE EVENT OF A SERVICE CALL For a current list and additional partners of the manufacturer, please visit www.alpha.innotec.com. Suisse romande Alpha-InnoTec GmbH Calmotherm SA Industriestrasse 3 a.v. de Provence 12 95359 Kasendorf 1007 Lausanne Tel.: +49 (0) 9228 99 06 190 Tel.: +41 (0) 21 661 31 43... - Page 59 Geosolar Europe Ltd. Alpha-InnoTec Norge AS Krisztina körút 27 Langgaten 59 1122 Budapest 4306 Sandnes Tel.: +36 (0) 1 356 20 46 Tel.: +47 (0) 51 6605 95 Fax: +36 (0) 1 214 28 68 Fax: +47 (0) 51 6605 94 info@geosolar.hu info@alpha-innotec.no www.geosolar.hu...
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