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Perkins Manuals
Engine
UA
Manual
Perkins UA Manual
700 series 4 cylinder naturally aspirated and turbocharged diesel engines
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Also See for UA
:
Workshop manual
(206 pages)
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
How to Use this Manual
Contents
General Safety Precautions
Engine Lift Equipment
Viton Seals
Consumable Products
Engine Identification - Location
Engine Views
Compression Test Data
How to Do a Compression Test
Specifications
Recommended Torque Tensions
Data and Dimensions
Cylinder Head Assembly Data
Crankshaft Data
Timing Case and Drive Assembly
Lubrication Oil Pump Data
Pistons Data
Big-End Bearings Data
Gudgeon Pins Data
Fuel Injection Pump Data
Electrical Equipment Data
Auxiliary Equipment
Cylinder Head Assembly
Rocker Cover - to Remove and to Fit
Rocker Assembly - to Remove and to Fit
Rocker Shaft - to Dismantle, to Inspect and to Assemble
Valve Tip Clearance - to Check
Valve Springs (with Cylinder Head Fitted) - to Remove and to Fit
Exhaust/Induction Manifolds and Gaskets - to Remove and to Fit
Cylinder Head Setscrews - to Remove and to Fit
Cylinder Head Gasket - to Remove and to Fit
Valve and Valve Springs - to Remove and to Fit
Valve Stem - to Inspect
Valve Depth - to Check
Valve Guides - to Check
Valve Guides - to Remove and to Fit
Valve Seats - to Correct
Valve Seat Insert - to Fit
Piston and Connecting Rod Assembly
Big and Bearing and Cap - to Remove and to Fit
Notes on Connecting Rods
Cylinder Head - to Check the Distortion of the Lower Face
Piston and Connecting Rod - to Dismantle and Assemble
Piston and Piston Ring - Inspection
Piston and Connecting Rod - to Fit
Connecting Rod - to Check for Bend and to Inspect
Connecting Rod - to Check the Length and to Inspect
Small End Bush - to Remove and to Fit
To Check the Piston Height above the Cylinder Block
Connecting Rod Assembly
Piston Cooling Jets (UC Engines) - to Remove, to Fit and to Align
Crankshaft Pulley - to Remove and to Fit
Crankshaft Pulley - to Fit a Wear Sleeve
Rear Oil Seal - to Remove
Rear Oil Seal - to Fit
Thrust Washers and Crankshaft End-Float - to Inspect
Thrust Washers - to Remove and to Fit
Main Bearing Caps (with Crankshaft in Position) - to Remove and to Fit
Main Bearings - to Inspect
Main Bearing Caps (Front and Rear) - to Remove
Main Bearing Caps (Front and Rear) - to Fit
Crankshaft - to Remove
Crankshaft - to Fit
Crankshaft - to Inspect and to Overhaul
Wearsleeve - to Fit
Timing Case - to Remove and to Fit
Tamper Proof Screws
Timing Case - to Fit
Timing Case - to Renew
Front Oil Seal - to Remove and to Fit
Idler Gear - to Remove
Idler Gear Bushes - to Remove and to Fit
Idler Gear Hub - to Remove and to Fit
Camshaft Assembly for the Fuel Injection Pump - to Remove and to Fit
Camshaft Assembly and Tappets for the Valves - to Remove and to Fit
Camshaft Assembly for the Valves - to Remove and to Fit
Backplate - to Remove and to Fit
Crankshaft Gear - to Remove and to Fit
Cylinder Block Assembly
Cylinder Block Bores - to Inspect
Camshaft Bush - to Renew
Engine Timing
To Set Approximately Number 1 Piston to TDC on the Compression Stroke
Fuel Injection Pump Timing
To Check Valve Timing
Turbocharger - to Remove and to Fill
To Clean the Impeller and Compressor Casing
Engine Breather Assembly - to Renew
Lubrication System
Oil Filter Canister - to Renew
Engine Lubricating Oil - to Renew
Filter Head and Oil Cooler - to Remove and Fit
Sump - to Remove and to Fit
Oil Strainer and Suction Pipe - to Remove and Fit
Lubricating Oil Pump - to Renew
Lubricating Oil Pump - to Inspect
Relief Valve - to Remove, to Fit and to Renew
Fuel System
Fuel Filter Element - to Renew
Atomiser Fault - to Inspect
High Pressure Fuel Pipes - to Remove and to Fit
Leak off Rail - to Remove and to Fit
Atomisers - to Remove and to Fit
Fuel Lift Pump - to Remove and to Fit
Fuel Lift Pump - to Test
Fuel Injection Pump - to Remove and to Fit
To Eliminate Air from Fuel System
Governor Weight Assembly - to Remove and to Fit
Speed Control Lever Assembly - to Remove and to Fit
Speed Control Lever Assembly - to Renew
To Change a Plain Bush to a Threaded Bush
Fuel Injection Pump Linkage - to Remove and to Fit
Fuel Injection Pump Linkage - to Renew
To Record the Maximum Fuel Position of the Fuel Control Rack
How to Use the Reference Setting for Maximum Fuel
Cooling System
To Drain and Fill the Cooling System
Thermostat - to Remove and to Fit
Thermostat - to Test
Fan - to Remove and to Fit
Coolant Pump - to Remove and to Fit
Oil Cooler - to Remove and to Fit
Flywheel and Flywheel Housing
Flywheel - to Remove and to Fit
Flywheel - to Inspect
Starter Ring - to Remove and to Fit
Flywheel Housing - to Remove and to Fit
Electrical Equipment
Drive Belt - to Remove and to Fit
Alternator - to Remove and to Fit
Glowplugs (Starting Aid) - to Remove and to Fit
Glowplugs (Starting Aid) - to Check
Starter Motor - to Remove, to Fit and to Test
Electrical Stop Solenoid - to Remove and to Fit
Power Take-Off Assembly - to Remove and to Fit
Power Take-Off Assembly - to Dismantle and to Assemble
Special Equipment
List of Special Tools
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Workshop Manual
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