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Yamaha e60mh Manuals
Manuals and User Guides for Yamaha e60mh. We have
1
Yamaha e60mh manual available for free PDF download: Service Manual
Yamaha e60mh Service Manual (489 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 9.16 MB
Table of Contents
How to Use this Manual
4
Symbols
16
Contents
18
Table of Contents
20
General Information
20
Identification Serial Number
22
Starting Serial Numbers
22
Safety While Working
24
Fire Prevention
24
Ventilation
24
Self-Protection
24
Oils, Greases and Sealing Fluids
24
Good Working Practices
26
Safe Disassembly and Assembly
28
Special Tools
30
Measuring
30
Removing and Installing
34
Features and Benefits
40
Durability Further Improved by 3-Cylinder 2-Stroke Engine
40
Large-Capacity Water Pump
44
Shift Mechanism
48
Hydro Trim System
52
Large Water Separator Filter
56
Technical Tips
60
Shifting System
60
Reverse
64
Specifications
68
General Specifications
70
Identification
73
Chapter 1 Chapter 2
74
Power Unit
74
Lower Unit Specifications
78
Electrical Specifications
80
Outboard Dimensions
84
Bracket Dimensions
92
Tightening Torques
100
Specified Torques
100
Periodic Checks and Adjustments
104
Maintenance Specifications
74
Chapter 3
106
Maintenance Interval Chart
106
Checking the Top Cowling Fit
108
Fuel System
110
Checking the Fuel Line
110
Checking the Fuel Filter
112
Control System
114
Adjusting the Ignition Timing
114
Synchronizing the Carburetor
120
Adjusting the Pilot Screw
122
Adjusting the Engine Idling Speed
124
Adjusting the Throttle Link
126
Adjusting the Pick up Timing
128
Adjusting the Start-In-Gear Protection Device
128
Adjusting the Throttle Cable (E60Hmhd/E60Mh, E60Hwhd/E60Eh)
130
Adjusting the Throttle Cable (E60HWD)
134
Adjusting the Shift Cable (E60Hmhd/E60Mh, E60Hwhd/E60Eh)
138
Adjusting the Shift Cable (E60HWD)
142
Changing and Checking the Gear Oil Level
146
Lower Unit
146
Checking the Lower Unit (for Air Leaks)
148
Checking the Anode
150
Checking the Battery
150
General
150
Travail
151
Checking the Spark Plugs
152
Lubrication Points
156
Chapter 4
162
Fuel Line
162
Fuel Joint, Fuel Filter and Fuel Pump Removing/Installing
164
Fuel Joint, Fuel Filter and Fuel Pump
166
Fuel Pump
166
Checking the Fuel Joint
168
Disassembling/Assembling the Fuel Filter
170
Fuel Filter Disassembly/Assembly
170
Checking the Fuel Filter
172
Disassembling/Assembling the Fuel Pump
174
Fuel Pump Disassembly/Assembly
174
Checking the Fuel Pump
176
Carburetor Removal/Installation
178
Removing/Installing the Carburetor
178
Carburetor Disassembly/Assembly
182
Disassembling/Assembling the Carburetor
182
Checking the Carburetor
188
Disassembling the Carburetor
188
Assembling the Carburetor
190
Power Unit
192
D'etancheite
195
Recoil Starter Assembly Removing/Installing
196
Recoil Starter Assembly
198
Recoil Starter Assembly Disassembly/Assembly
200
Chapter 5
200
Disassembling/Assembling the Recoil Starter Assembly
200
Disassembling the Recoil Starter Assembly
206
Recoil Starter Assembly Disassembly
206
Checking the Recoil Starter Assembly
208
Assembling the Recoil Starter Assembly
210
Checking the Recoil Starter
212
Removing/Installing the Starter Pulley and Flywheel Magnet Assembly
214
Starter Pulley and Flywheel Magnet Assembly Removal/Installation
214
Removing the Flywheel Magnet Assembly
216
Installing the Flywheel Magnet Assembly
218
Removing/Installing the Electrical Units and Related Parts
220
Power Unit
226
Removing/Installing the Power Unit
232
Magnet Base and Control Lever Removal/Installation
234
Magnet Base and Control Lever
236
Installing the Magneto Control Lever
240
Intake Manifold and Reed Valves Removal/Installation
242
Checking the Reed Valve
244
Installing the Intake Manifold Assembly
244
Reed Valves
244
Mesures
245
Cylinder Head Removal/Installation
246
Removing/Installing the Cylinder Head
246
Checking the Cylinder Head
248
Installing the Cylinder Head and Cylinder Head Cover
250
Installing the Thermo Switch
252
Removing/Installing the Thermostat and Exhaust
254
Thermostat and Exhaust Cover Removal/Installation
254
Checking the Thermostat
256
Installing the Exhaust Inner Cover and Outer Cover
256
Anode and External Fittings Removal/Installation
258
Checking the Anode
262
Installing the Engine Hunger
262
Crankcase Removal/Installation
264
Assembling the Oil Seal Housing
266
Installing the Crankcase
266
Oil Seal Housing Assembly
266
Crankshaft Assembly and Cylinder Body Removal and Installation
268
Ausbau und Einbau
269
Checking the Cylinder Body
270
Calculating the Piston-To-Cylinder Clearance
272
Checking the Piston Pins and Small-End Bearings
272
Checking the Piston Rings
274
Installing the Crankshaft and Piston
276
Installing the Piston and Piston Ring
276
Checking the Crankshaft
278
Lower Unit
280
Removing/Installing the Lower Unit
284
Checking the Propeller
288
Checking the Trim Tab
288
Installing the Propeller
288
Removing the Propeller
288
Water Pump Removal/Installation
290
Checking the Impeller and Insert Cartridge
294
Checking the Water Pump Housing
294
Installing the Insert Cartridge and Water Pump Housing
294
Installing the Water Pump Lower Housing
294
Shift Rod Assembly Removal/Installation
296
Installing the Shift Cam
300
Installing the Shift Cam and Shifter
300
Shift Rod Assembly Removal
300
Installing the Shift Rod
302
Propeller Shaft Housing Assembly Removal/Installation
304
Propeller Shaft Housing Assembly Removal
308
Propeller Shaft Housing Removal
308
Installing the Propeller Shaft Housing Assembly
310
Propeller Shaft Housing Assembly Disassembly/Assembly
312
Disassembling the Propeller Shaft Housing Assembly
314
Assembling the Propeller Shaft Housing Assembly
316
Checking the Propeller Shaft Housing
316
Propeller Shaft Assembly Disassembly/Assembly
320
Assembling the Propeller Shaft Assembly
326
Drive Shaft Removal/Installation
328
Disassembling the Forward Gear Assembly
330
Removing the Drive Shaft
330
Removing the Drive Shaft Bearing
330
Assembling the Forward Gear Assembly
332
Installing the Drive Shaft Bearing
332
Installing the Pinion Nut
332
Lower Case Assembly Disassembly/Assembly
334
Assembling the Lower Case Assembly
338
Checking the Lower Case
338
Shimming
342
Selecting the Pinion Gear Shims
344
Selecting the Forward Gear Shims
348
Selecting the Reverse Gear Shims
352
Backlash
366
Measuring the Forward Gear Backlash
366
Measuring the Reverse Gear Backlash
370
Bracket Unit
374
Steering Handle Assembly and Friction Bracket Removal/Installation
376
Steering Handle Assembly Disassembly/Assembly
384
Shift Handle Installation
396
Throttle Cable Installation
396
Bottom Cowling Removal/Installation
398
Shift Actuator Assembly Disassembly/Assembly
402
Upper Case Assembly Removal/Installation
404
Steering Arm Removal/Installation
414
Clamp Brackets Removal/Installation
416
Checking the Shock Absorber
422
Removing the Shock Absorber
422
Electrical System
424
Electrical Components View
426
Digital Circuit Tester
432
Electrical Components Analysis
432
Measuring the Peak Voltage
432
Peak Voltage Adaptor
432
Measuring a Low Resistance
434
Correctos
435
Ignition System Diagram
436
Checking the Ignition Spark Gap
438
Checking the Spark Plug Caps
440
Checking the Charge Coil Peak Voltage
442
Checking the Ignition Coil
442
Checking the CDI Unit Peak Voltage
444
Checking the Pulser Coil Peak Voltage
444
Ignition Control System Wiring Diagram
446
Checking the Engine Stop Switch
448
Checking the Main Switch
448
Checking over Heat Warning Lamp
450
Checking the Thermo Switch
450
Starting System Wiring Diagram
452
Checking the Fuse
454
Checking the Neutral Switch
454
Starting System Checks
454
Checking the Fuel Enrichment Valve
456
Checking the Starter Relay
456
Starter Motor Disassembly/Assembly
458
Desarmado y Armado
459
Checking the Armature
462
Checking the Pinion
462
Removing the Pinion
462
Checking the Brush Holder
464
Checking the Cover
464
Charging System Wiring Diagram
466
Charging System Checks
468
Checking the Lighting Coil
468
Checking the Rectifier/Regulator
468
Trouble Analysis Chart
472
Troubleshooting for Peak Voltage
480
Wiring Diagram
484
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