Yamaha XP500 Service Manual page 280

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FRONT FORK
NOTE:
• Before installing the oil seal, apply lithium-
soap-based grease onto its lips.
• Apply fork oil onto the outer surface of the
inner tube.
• Before installing the oil seal, cover the top of
the front fork leg with a plastic bag 4 to pro-
tect the oil seal during installation.
8. Install:
• oil seal clip 1
NOTE:
Adjust the oil seal clip so that it fits into the
outer tube's groove.
9. Install:
• dust seal 1
(with the fork seal driver weight 2)
Fork seal driver weight
90890-01367, YM-A5142-4
10.Fill:
• front fork leg
(with the specified amount of the recom-
mended fork oil)
Quantity (each front fork leg)
0.512 L
(0.451 Imp qt, 0.541 US qt)
Front fork leg oil level a
(from the top of the inner tube,
with the inner tube fully com-
pressed and without the fork
spring)
109.0 mm (4.29 in)
Recommended oil
Fork oil 7.5 W or equivalent
NOTE:
While filling the front fork leg, keep it upright.
After filling, slowly pump the front fork leg up
and down to distribute the fork oil.
4 - 82
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