Checking The Front Fork Legs - Yamaha XP500 Service Manual

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FRONT FORK
EAS00656

CHECKING THE FRONT FORK LEGS

The following procedure applies to both of the
front fork legs.
1. Check:
• inner tube 1
• outer tube 2
Bends/damage/scratches → Replace.
WARNING
Do not attempt to straighten a bent inner
tube as this may dangerously weaken it.
2. Measure:
• spring free length a
Over the specified limit → Replace.
Spring free length limit
405.0 mm (15.94 in)
<Limit>: 400.0 mm (15.75 in)
3. Check:
• damper rod 1
Damage/wear → Replace.
Obstruction → Blow out all of the oil pas-
sages with compressed air.
• oil flow stopper 2
Damage → Replace.
4. Check:
• cap bolt
• O-ring
Damage/wear → Replace.
4 - 79
CHAS

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Xp500a

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