Installing The Fuel Pump; Installing The Fuel Tank - Yamaha XP500 Service Manual

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FUEL TANK

INSTALLING THE FUEL PUMP

1. Install:
• fuel pump gasket
• fuel pump
• fuel pump bracket
NOTE:
• Do not damage the installation surfaces of
the fuel tank when installing the fuel pump.
• Always use a new fuel pump gasket.
• Align the projection a on the fuel pump with
the projection in the fuel tank.
• Tighten the bolts to the specified torque in
the proper tightening sequence as shown.
• Install the fuel pump in the direction shown in
the illustration.

INSTALLING THE FUEL TANK

1. Install:
• fuel tank
NOTE:
Tighten the bolts to the specified torque in the
proper tightening sequence as shown.
2. Connect:
• fuel hose
• fuel breather hose
• fuel pump coupler
CAUTION:
• Be sure to connect the fuel hose by hand.
Do not forcefully connect the hose with
tools.
• When installing the fuel hose, make sure
that it is securely connected, and that the
fuel hose holders are in the correct posi-
tion, otherwise the fuel hose will not be
properly installed.
3. Install:
• fuel pump connector cover
CHK
ADJ
New
4 Nm (0.4 m · kg, 2.9 ft · lb)
10 Nm (1.0 m · kg, 7.2 ft · lb)