Cushion Rod Bearing Removal And Installation - Suzuki GSX-R750 Service Manual

Cushion Rod Bearing
1) Insert the spacer into bearing.
2) Check the play by moving the spacer up and down. If
excessive play is noted, replace the bearing with a
new one. Refer to "Cushion Rod Bearing Removal
and Installation (Page 2C-9)".
Cushion Rod
Inspect the cushion lever for damage. If any defect is
found, replace the cushion rod with a new one.

Cushion Rod Bearing Removal and Installation

Removal
1) Remove the cushion rod. Refer to "Cushion Rod
Removal and Installation (Page 2C-8)".
2) Remove the cushion rod bearing with the special
tool.
Special tool
(A): 09921–20240 (Bearing remover set)
(A)
Installation
CAUTION
!
The removed bearings must be replaced with
new ones.
1) Press the bearings into the cushion rod at 1 mm
(0.04 in) depth "A" from the cushion rod surface with
the special tool and suitable size socket wrench.
NOTE
When installing the bearing, stamped mark
on the bearing must face outside.
Special tool
I837H1230027-01
2) Apply grease to the bearings.
GREASE A or equivalent)
I837H1230028-01
B838H22306013
3) Install the cushion rod. Refer to "Cushion Rod
Bearing Removal and Installation (Page 2C-9)".
I837H1230029-01
Rear Suspension:
(A): 09924–84521 (Bearing installer set)
(A)
: Grease 99000–25010 (SUZUKI SUPER
2C-9
"A"
I837H1230030-01
I837H1230031-01