Suzuki GSX-R750 Service Manual page 448

2B-3 Front Suspension:
2) Tighten the front fork cap bolt (2) to the specified
torque.
Tightening torque
Front fork cap bolt (a): 35 N·m (3.5 kgf-m, 25.5
lb-ft)
3) Loosen the lower clamp bolts.
4) Set the front fork with the edge "T" of the outer tube
positioned 5.0 mm (0.20 in) "a" from the upper
surface of the upper bracket.
2
"a": 5.0 mm (0.20 in)
5) Tighten the front fork lower clamp bolts (1).
Tightening torque
Front fork lower clamp bolt (b): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
6) Tighten the front fork upper clamp bolt (3).
Tightening torque
Front fork upper clamp bolt (c): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
(a)
"T"
" a "
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1
(b)
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7) Tighten the handlebar clamp bolt (4).
Tightening torque
Handlebar clamp bolt (d): 23 N·m (2.3 kgf-m,
16.5 lb-ft)
3
4
(d)
8) Install the front wheel. Refer to "Front Wheel
Assembly Removal and Installation in Section 2D
(Page 2D-4)".
WARNING
!
After remounting the brake calipers, pump
the brake lever until the pistons push the
pads correctly.
NOTE
Before tightening the front axle bolt and front
axle pinch bolts, move the front fork up and
down four or five times.
(c)
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