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SERVICE MANUAL
8.1.2
Opening the centre panel .............................................................................................. 38
8.1.3
Opening the front panel ................................................................................................ 40
8.1.4
Opening the rear light cover .......................................................................................... 41
8.1.5
Replacing the splash guard .......................................................................................... 42
8.2
Electronics module.................................................................................................................. 43
8.2.1
Replace remote ............................................................................................................ 43
8.2.2
Replacing the power module ........................................................................................ 43
8.2.3
Replacing the actuator module under the seat ............................................................. 46
8.2.4
Replacing the lighting PCB ........................................................................................... 47
8.2.5
Replacing the G-Trac sensor ........................................................................................ 49
8.2.6
Drive program selection after component replacement ................................................ 51
8.2.6.1
8.2.6.2
8.3
Updating the driving program ................................................................................................ 53
8.4
Batteries, cables & battery charger ....................................................................................... 54
8.4.1
Making the batteries accessible .................................................................................... 54
8.4.2
Replacing batteries ....................................................................................................... 56
8.4.3
Correct handling of damaged batteries ......................................................................... 58
8.5
Checking and replacing the main fuse .................................................................................. 59
8.6
Checking the cable .................................................................................................................. 61
8.6.1
Cable routing ................................................................................................................. 62
8.7
Lighting unit ............................................................................................................................. 63
8.7.1
Replacing the front LED (LED lighting unit) .................................................................. 63
8.7.2
Replacing the complete front headlight (LED lighting unit until 03/2012) ..................... 63
8.7.3
Replacing headlamps completely (LED lighting system starting 03/2012) ................... 65
8.7.4
Replacing the front bulb holder (LED lighting unit until 03/2012) .................................. 67
8.7.5
Replacing headlamp brackets (LED lighting system starting 03/2012) ........................ 68
8.7.6
Replacing the complete rear light (LED lighting unit) .................................................... 69
8.7.7
Replacing the rear bulb holder (LED lighting unit) ........................................................ 70
8.8
Front wheel forks ..................................................................................................................... 71
8.8.1
Replacing the wheel fork............................................................................................... 71
8.8.2
Adjusting the wheel fork ................................................................................................ 73
8.8.3
Changing a front wheel ................................................................................................. 74
8.8.4
Replacing a tire or inner tube in the front ...................................................................... 75
8.9
Replacing the front wheel carrier ........................................................................................... 77
8.10
Drive wheels ............................................................................................................................. 79
8.10.1 Replacing the drive wheel ............................................................................................. 79
8.10.2 Replacing a tyre or inner tube ....................................................................................... 80
8.10.2.1
8.10.2.2
6
Profile selection with remote REM A or REM B ....................................................... 51
Profile selection with remote REM 550 .................................................................... 52
Replacing pneumatic tyres ...................................................................................... 80
Replacing puncture-protected tyres ......................................................................... 82
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4
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