Crankshaft Main Bearings; Removal - Ford LRG-423 Service Manual

02-49 Engine Service, 2.3L 02-49
2.3L ENGINE SERVICE (Continued)
15. Press new oil pan gasket into groove in oil pan
and install oil pan. Tighten screws to 13-16 Nom
(1 O-l 2 lb-ft).
16. Install inner timing belt cover.
17. Install inner timing belt cover screw and nut and
tighten to 8-11 Nom (72-97 lb-in). Install stud nut
to inner timing belt cover and cylinder head and
tighten to 20-30 Nom (15-22 lb-ft).
*
FRONT OF ENGINE
Q
3
w
A239604
Item
Part
Number
N808049-S102
6E005
6049
6010
6600
N804958-S8
N621906-S2
Description
Stud, M8-1.25 x 51
Inner Timing Belt Cover
Cylinder Head
Cylinder Block
Oil Pump
Bolt, M6-1 x 22.5
Nut, M6-1
Tighten to 20-30 Nom (15-22
Lb-R)
Tighten to 8-12 Nom (72-l 08
Lb-In)
18. Slide crankshaft sprocket onto crankshaft.
Recess goes toward cylinder block.
19. Apply Threadlock 262 E2FZ-I 9554-B, or
equivalent, meeting Ford specification
WSK-M2G351 -A6 to camshaft bolt threads.
Install bolt and washer finger-tight.
20. Install Cam Sprocket Holding/Removing Tool '
T79P-6256-B on sprocket. Tighten camshaft bolt
to 70-95 Nom (52-70 lb-ft). Remove tool.
21. Install oil pump sprocket.
22. Install oil pump sprocket bolt and washer finger-
tight.
23. Prime oil pump.
24. Install Cam Sprocket Holding/Removing Tool
T74P-6256-B on sprocket. Tighten bolt to 40-55
Nom (29-40 lb-ft). Remove tool.
25. install and adjust timing belt as outlined in this
section.
26. Install crankshaft position sensor (6C351) and
tighten bolt to 8-12 Nom (72-108 lb-in).
27. Install outer timing belt cover. Snap tabs into slot.
Install screw and tighten to 8-12 Nom (72-l 08
lb-in).
28. Install crankshaft pulley (6312), and washer.
Tighten bolt to 125-I 65 Nom (92-121 lb-ft).
29. Connect retaining clip for crankshaft position
sensor lead.
30.
Remove engine from engine stand.
31.
Install crankshaft rear oil seal using T82L-6701 -A
Crankshaft Seal Installer.
32. Install engine.
Crankshaft Main Bearings
Removal
NOTE: The main bearing inserts are a precision
selective fit. To check bearing clearances or to select-
fit a new bearing, refer to the engine service section.
1.
Remove oil pan (6675) as outlined in this section.
2.
Remove oil pump screen cover and tube (6622)
as outlined in this section.
3.
NOTE: Replace one bearing at a time, leaving
the other bearings securely fastened.
Remove main bearing cap to which new bearings
are to be installed.
4.
Remove bearing from cap.
5.
Press on end of upper bearing without tang to
start it out.
6.
Rotate bearing out from between crankshaft
(6303) and cylinder block (6010).