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VSG-411
Service manual
Ford VSG-411 Service Manual
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Service manual
(124 pages)
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Safety Notice
CGS Gasoline Engine
Basic Engine
Engine Identification
Lubrication Circuit
Engine Description
VSG-411 Sectional View
Engine Ventilation System Diagram
Lubrication Circuit Diagram
Engine: Diagnosis and Testing
Camshaft Lobe Lift
Compression Test
Flywheel Face Runout, Camshaft End Play
Cylinder Head
Reaming Valve Guides
Refacing Valve Seats
Quick Reference Compression Pressure Limit Chart
Refacing Valves
Select Fitting Valves
Camshaft Repair
Crankshaft
Fitting Pistons
Fitting Piston Rings
Valve Rocker Arm And/Or Shaft Assembly
Push Rods
Cylinder Block
Repairing Sand Holes or Porous Engine Castings
Intake Manifold Cleaning and Inspection
Exhaust Manifolds Cleaning and Inspection
Push Rods Cleaning and Inspection
Cylinder Heads Cleaning and Inspection
Tappets Cleaning and Inspection
Timing Chain and Sprockets Cleaning and Inspection
Camshaft Cleaning and Inspection
Crankshaft Cleaning and Inspection
Flywheel Inspection
Connecting Rods Cleaning and Inspection
Pistons, Pins and Rings Cleaning and Inspection
Main and Connecting Rod Bearings Cleaning and Inspection
Cylinder Block Cleaning and Inspection
Oil Pan Cleaning and Inspection
Oil Pump Cleaning and Inspection
Valve Rocker Arm Cover, Rocker Arm And/Or Shaft Removal and Installation
Intake Manifold Removal and Installation
Exhaust Manifold Removal and Installation
Cylinder Head Removal and Installation
Valve Spring, Retainer and Stem Seal Cylinder Head Removed Removal and Installation
Cylinder Head Installed Removal and Installation
Water Pump Removal and Installation
Cylinder Front Cover and Timing Chain, or Crankshaft Sprockets Removal and Installation
Adjusting Valve Clearances
Crankshaft Front Oil Seal Removal and Installation
Camshaft And/Or Valve Lifters Removal and Installation
Camshaft Bearings Removal and Installation
Oil Pump Removal and Installation
Oil Pan Removal and Installation
Crankshaft Rear Oil Seal Removal and Installation
Pistons and Connecting Rods Removal and Installation
Oil Filter Removal and Installation
Engine Assembly Disassembly and Assembly
Oil Pump Disassembly and Assembly
Ignition System - Breaker Point
Distributor Identification Number
Ignition System Diagnosis and Testing
Spark Intensity Tests
Primary Circuit, Secondary Circuit
Battery to Coil Voltmeter Test
Distributor Tests - on Engine
Starting Ignition Circuit Voltmeter Test
Coil to Ground Voltmeter Test
Secondary (High Tension) Wires Resistance Test
Breaker Point Alignment
Dwell Angle/Breaker Point Gap Adjustment
Dwell Angle Check
Distributor Spark Advance Test
Breaker Points And/Or Condenser Removal and Installation
Initial Ignition Timing
Spark Plug Wire Removal and Installation
Spark Plugs Removal and Installation
Distributor Removal and Installation
Vacuum Diaphragm Removal and Installation
Spark Plugs Cleaning and Inspection
Distributor Cleaning and Inspection
Ignition Coil Cleaning and Inspection
Spark Plug Inspection - Illustration
Ignition System - Solid State
Primary Circuit Diagnosis and Testing
Secondary Circuit Diagnosis and Testing
Engine Cranks but will Not Start
Initial Timing Check
Initial Ignition Timing Adjustments
Distributor Removal and Installation (Solid State)
Spark Plugs Removal and Installation (Solid State)
Distributor Cleaning and Inspection (Solid State)
Distributor Cap and Rotor Cleaning and Inspection (Solid State)
Ignition Wires Inspection
Ignition Coil Cleaning and Inspection (Solid State)
Spark Plug Inspection - Illustration (Solid State)
Ignition System - Distributorless
Cranking Mode
Run Mode
Transient Mode
Overspeed Mode
Ignition Coil Removal and Installation (Distributeless)
Engine Speed Sensor Removal and Installation (Distributeless)
Engine Coolant Temperature Sensor Removal and Installation (Distributeless)
DIS Diagnosis Equipment
DIS Diagnosis Procedure
DIS Engine Harness Checks (UESC Harness Connector Removed All Sensor Connected to Harness)
Codes - Temperature Sensor Characteristics Chart (TSCC)
Engine Coolant Sensor Characteristics
DIS Coil Connector for Engine Harness - Diagram
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E8JL-12A200-AD)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E8JL-12A200-AD)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-AB)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-AC)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CA)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CB)
VSG Distributorless Ignition System (DIS) Wiring Diagram Reference (E9JL-12A200-CC)
Vacuum Line to Vacuum Port on Top of 4 Cyl Runner of Intake Manifold - Diagram
Crankshaft Pulley - 2 Groove
Rear Engine Plates Diagram
Fuel System General Description
Fuel System Identification
Fuel System Diagnosis and Testing
Air Cleaner Description and Operation
Removal/Air Filter Element Replacement
Fuel Pump Description
Fuel Pump Diagnosis and Testing
Fuel Pump Capacity (Volume) Test
Fuel Pump Assembly Removal and Installation
Facet Carburetor Disassembly
Facet Carburetor Cleaning and Inspection
Assembly of Air Intake / Assembly of Fuel Bowl
Sideraft 87-Model Carburetor Description
Facet Carburetor Exploded View
Fuel Supply System Operation
Idle System Operation
High Speed (Main Metering) System Operation
Choke System Operation
Disassembly of Throttle Body
Disassembly of Fuel Bowl
Removal and Replacement of Throttle Shaft Bushings
Assembly of Fuel Bowl
Assembly of Throttle Body
Assembly of Bowl to Throttle Body
Fuel System Adjustments
Sidecraft Model Carburetor Exploded View
Variable Venturi Carburetor Description
Fuel Input System
Float Chamber Vent System
Air Control
Main Fuel Control System
Idle System
Throttle Operation
Accelerator Pump
Idle System Diagram
Manual Choke Operation
Pump Back Bleed
Vacuum Break Air Hole
Choke Fuel Supply and Control / Choke Air Supply and Control
Choke Pull down System
Two Extreme Conditions of Choke Operation - Diagrams
Air Supply System in Operation - Diagram
Air Supply System Closed down - Diagram
Electric Choke Control Operation
Electric Choke Control Assembly Diagram
Choke Open, Engine Warm - Diagram
VV Carburetor Diagnostic Checks and Adjustments
Idle Fuel Mixture and Idle Speed
Anti-Dieseling Valve
Carburetor Removal and Installation
Accelerator Pump - Vacuum Diaphragm Removal and Installation
Needle Valve Removal and Installation
Manual Choke Assembly Removal and Installation
Carburetor Control Diaphragm Removal and Installation
Charging System Diagnosis and Testing
Alternator Operation
Battery Testing
Capacity Test
Charging System Tests
No Load, Load
Over Voltage
Control Voltage
Output
Diodes Bench Test
Field Diodes Bench Test
Stator Coil Open or Grounded Bench Test
Rotor Open or Short Circuit Bench Test
Alternator Overhaul
Fan, Pulley and Associated Components Diagram
Disassembled Alternator Diagram
Alternator Assembly
Starting System Description and Operation
Starting System Testing
Starter Circuit Test
Starter Load Test
Starter Cranking Circuit Tests - Diagram
Starter Load Test - Diagram
Starter Solenoid Test
Starter No-Load Bench Test
Armature Open Circuit Test
Armature and Field Grounded Circuit Test
Starter Removal and Installation
Starting System Ovehaul
Starting System Cleaning and Inspection
Starter Motor Exploded View
Starter Motor Assembly
Pinion and Ring Gear Wear Patterns Diagram
Sliding Armature in Its Bearings - Diagram
Solenoid Diagram
Governor Description and Operation
Governor Adjustments
Oil Level
Belt Tension
Throttle Control Rod
RPM Adjustments
Spread or Sensitivity
Increas Spread
Decrease Spread
Governor Removal and Installation
Low Speed
No-Load Surge
Cooling System Description and Operation
Drive Belt Adjustment
Specifications
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See also:
Service Manual
I
Power
Products
VSG-411 I41 3
ENGINE
SERVICE
MANUAL
FPPO-194-264
REVISED OCT. ' 89
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