Water Thermostat And Outlet Connection; Installation; Removal - Ford LRG-423 Service Manual

02-32 Engine Service, 2.3L
02-32
2.3L ENGINE SERVICE (Continued)
FRONT OF ENGINE
PPDQ4718-A
Item
1
2
3
4
5
6
7
8
9
A
B
Part
Number
800025SIOO
8594
8575
8255
6049
6010
8507
8501
N808517-SIOO
-
-
Description
Screw, M8-1.25 x 18
Water Outlet Connection
Water Thermostat
Gasket
Cylinder Head
Cylinder Block
Water Pump Housing Gasket
Water Pump
Bolt, M8-1.25 x 53
Tighten to 20-30 Nom
(15-22 Lb-Ft)
Tighten to 16-24 Nom
(12-l 8 Lb-Ft)
Installation
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Apply Pipe Sealant with Teflon@ D8AZ-19554-A,
or equivalent, meeting Ford specification
ESG-M4G194-A to water pump bolts prior to
installation.
Position gasket and water pump on cylinder block
(6010)
and
install screws. Alternately tighten to
20-30 Nom (15-22 lb-ft).
Replace water inlet tube O-ring (lubricated with
silicone grease).
Install water pump inlet tube in water pump.
Tighten water inlet tube-to-generator bracket
bolts to 9-12 Nom (84-108 lb-in).
Install lower radiator hose to water pump.
Install heater water hose to the water pump inlet
tube.
Install water pump pulley and fan and tighten
bolts finger-tight.
Using half-inch drive handle, rotate drive belt
tensioner and install drive belt.
Tighten fan and water pump pulley bolts to 20-25
Nom (15-I 9 lb-ft).
Fill cooling system.
Start engine and check for leaks.
Water Thermostat and Outlet Connection
Removal
1.
Drain the cooling system through the radiator
until the coolant level is below the water
thermostat (8575) and water outlet connection
(8594).
2. Loosen the hose clamp securing the heater hose
to the water outlet and remove the heater hose.
3. Loosen the clamp securing the upper radiator
hose to the water outlet connection and remove
the hose.
4. Remove water outlet connection retaining bolts
(2) and remove water outlet connection,
thermostat and gasket (8255).