Toyota 1HD-FT Repair Manual page 74

ENGINE - ENGINE MECHANICAL
EG-61
10. INSTALL CYLINDER HEAD COVER
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the cylinder head as shown in
the illustration.
S..I pecking:
Part No. 08826-00080 or .qulvalent
(c) Install the gasket to the cylinder head cover.
(d) Install the cylinder head cover with 12 new seal wash-
ers and 12 bolts. Uniformly tighten the bolts in several
passes.
Torque: 6.4 N·m (65 kgf·cm. 57 in..lbf)
11. INSTALL REAR ENGINE HANGER
Torque: 39.2 N·m (400 kgf·cm. 29 ft.lbf)
12. ASSEMBLE EXHAUST MANIFOLDS
(a) Install 2 new 0 - rings to the rear exhaust manifold.
(b) Using snap ring pliers. install the 2 rings to the rear
exhaust manifold.
(c) Position the rings so that the ring ends are as shown.
NOTICE: Do not align the ring end•.
• Using a non-residue solvent. clean both sealing
surfaces.
(b) Apply seal packing to the oil seal retainer as shown in
the illustration.
S••' packing:
Pert No. 08826-00080 or .qulnlan'
• Install a nozzle that has been cut to a 2 - 3 mm
(0.08 - 0.12 in.) opening.
• Parts must be assembled within 5 minutes of
application. Otherwise the material must be reo
moved and reapplied.
• Immediately remove nozzle from the tube and
reinstall cap.
(e) Install the oil seal retainer with the 4 bolts. Uniformly
tighten the bolts in several passes.
Torque: 19.6 N·m (200 kgf·cm. 14 ft.lbf)
7. INSTALL PULLEYS AND TIMING BELT
(See .tep. 1 end 4 to lOin timing belt installation)
B. CHECK AND ADJUST VALVE CLEARANCE
(See steps 2 to 4 in valve cleafence inspection
and adjustment)
9. INSTALL SEMI- CIRCULAR PLUG
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the semi - circular plug as
shown in the illustration.
S••I puking:
Part No. 08826-00080 or .quinlent
Ie) Install the semi-circular plug to the cylinder head.
New D-Ring
-Ring End
Seal Width
2-3mm
•