Periodic Checks And Adjustments; Introduction; Periodic Maintenance And Lubrication Intervals - Yamaha T135SE Service Manual

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

EAS00036

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
NO. ITEM
1 * Fuel line
2 Spark plug
3 * Valves
4 Air filter element
5 * Battery
6 * Front brake
7 * Rear brake
8 * Brake hose
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
13 Drive chain
14 * Steering bearings
15 * Chassis fasteners
16 Sidestand, centerstand
17 * Front fork
Shock absorber assem-
18 *
bly
19 * Carburetor
20 Engine oil
Engine oil filter element 9 Replace.
21
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Yamaha T135 Service Manual
CHECK OR MAINTENANCE JOB
9 Check fuel and vacuum hoses for cracks or damage.
9 Check condition.
9 Clean and regap.
9 Replace.
9 Check valve clearance.
9 Adjust.
9 Clean.
9 Replace.
9 Check electrolyte level and specific gravity.
9 Make sure that the breather hose is properly routed.
9 Check operation, fluid level and vehicle for fluid leakage.
9 Replace brake pads.
9 Check operation and adjust brake pedal free play.
9 Replace brake shoes.
9 Check for cracks or damage.
9 Replace.
9 Check runout, spoke tightness and for damage.
9 Tighten spokes if necessary.
9 Check tread depth and for damage.
9 Replace if necessary.
9 Check air pressure.
9 Correct if necessary.
9 Check bearing for looseness or damage.
9 Check operation and for excessive play.
9 Lubricate with lithium-soap-based grease.
9 Check chain slack, alignment and condition.
9 Adjust and thoroughly lubricate chain with engine oil.
9 Check bearing play and steering for roughness.
9 Lubricate with lithium-soap-based grease.
9 Make sure that all nuts, bolts and screws are properly
tightened.
9 Check operation.
9 Lubricate.
9 Check operation and for oil leakage.
9 Check operation and shock absorber for oil leakage.
9 Check starter (choke) operation.
9 Adjust engine idling speed.
9 Change.
9 Check oil level and vehicle for oil leakage.
INTRODUCTION/
ODOMETER READING (× 1000 km)
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Every 500 km and after washing the motorcycle or
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3-1
CHK
ADJ
ANNUAL
CHECK
6 12 18 24
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Whenever worn to the limit
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Whenever worn to the limit
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Every 4 years
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Every 24000 km
riding in the rain
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Every 24000 km
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