Water Ch Iller Systems - Weil-McLain GV90+ Installation And Start-Up Manual

Series 2 gas-fired water boilers
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GV90+ Series 2
oAs·FIRED WATER BOILER
-
Boiler ManuaJ
Install water piping
rconunuedJ
Wa
t
er c
h
iller s ys
t
e
m
s
Pipe
the
boiler
and
water
chiller as
shown
in
Figure 2?.
Install boiler, as shown> so chilled medium is
piped in parallel with
heating
boiler.
Use appropriate \•atves
to prto\'fnt chilled medium from
entering boiler.
See
Figur< 27
for
typical
installAtion
of balancing vah" and check
vruvt>
Install
the
flow/c.bec.
k
' ' 3 1'"
in the
boiler supply piping, as shown
in
Figure 27) to
prevenr gravity
circulation
during
the cooling
cycle.
If boiler is
connected
to
heating coiJs located in
air
handling
units where
they can
be
exposed
to
refrigerated
air,
use
flow
c-Ontrol \..Uve.s
or other
automatic
mellllS ro
pr.e\rent
gra\rity circulation during cooling cycle.
NOnCE
NOnCE
NOnCE
NOTICE
22
Balancing,
when
111qulrad
-
Subsriture a
memory-srop
\'lllve
fo
r
one
of the isolation
valves
in
each 1.0ne
to
us~
the
memory-stop \'alve for
balandng
flow
as
well
as
isolation.
Zoning
wtth
zone
valves
-
Provide a
separate 24-volt
transformer
to
power the
zone
valves.
Size
the
trans~
forme.
r
to handle
the
total
rated
load
of all
connected
zone vahoes.
Alte.
r
nati,-eJy, use
a
zone valve zone
ron
troller.
Do not
u:se
R & C
eonnecUons
for zone
vatve.
Zoning
with
circulators
- The GV90+
internal
system
circulator
cannot
be removed from the
boiler
fo
r
use as
one of the
z.one
circulatorS.
It
must rtmain
as
shipped
from
the
factory
to
allow proper
flow control
inside
the
boiler. Yo-u
will need a
circuJator
fo
r
each
z.one.
PrO\ride
circulator
relays
or
circulator zone controller.
Chilled
water
systems
ofren
use dosed-type
expansion
ranks, as
s
hown in
Figure
27.
00 NOT
install
automatic
air vents ()n
rhese systems.
Figure 27
Installing GV90+
boiler
in
syslam with
water
cliill~K
'
7
~
~
~
.
@
~
(!)
4ij
0
Q
e::>
il
rJj
Q
asou
Legend
Lsolatlon vatves
2 Air separator
3
E.xp&Mion
tank
with
tank
fitting
(piping shown
for
application
of
a closed-type expansion tank)
5 System circulator
6
Flowlcbeck
valve
8 Boiler pressureltemperatwe gauge
16
Coldwater
6Uline-
see Figure
15,page
1
4
for
typical
components
17
Balancing val\>e
19
OliUer
20
Strainer
21 Oleck
valve
22 System supply
23
System
return
Pan
number
550-142-783/1012

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