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Weil-McLain Gold GV 3 Series User's Information Manual

Weil-mclain water boiler user's information manual
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If the information in this manual is not followed exactly, a fire or
explosion may result, causing property damage, personal injury or
loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your
building.
•
Immediately call your gas supplier from a neighbor's phone. Follow
the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
GOLD
GOLD
GOLD
GOLD
GOLD
W
W
ater boiler — Series 3
ater boiler — Series 3
W ater boiler — Series 3
ater boiler — Series 3
W
W
ater boiler — Series 3
information
WHAT TO DO IF YOU SMELL GAS
GV
GV
GV
GV
GV
User's
manual
Part No. 550-141-812/0699

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Summary of Contents for Weil-McLain Gold GV 3 Series

  • Page 1 GOLD GOLD GOLD GOLD GOLD ater boiler — Series 3 ater boiler — Series 3 W ater boiler — Series 3 ater boiler — Series 3 ater boiler — Series 3 If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury or loss of life.
  • Page 2 GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser Please read this page first Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. Boiler service and maintenance operation and maintenance and emergency shutdown.

  • Page 3: Boiler Operation

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser STOP!! — Read before proceeding Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage. Boiler service and maintenance —...

  • Page 4: Prevent Combustion Air Contamination

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser Prevent combustion air contamination — Air contamination Common household and hobby products often contain fluorine or chlorine compounds. When these chemicals pass through the boiler, they can form strong acids in the vent system or boiler.
  • Page 5 GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser Perform maintenance per schedule below Service technician (see following pages for instructions) Inspect: • Any problems reported by owner • Boiler area • Air openings •...

  • Page 6: User Maintenance Procedures

    GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser User maintenance procedures Boiler must be serviced and maintained —— DAILY —— Check boiler area 1. Combustible/flammable materials — Do not store combustible materials, gasoline or any 2.
  • Page 7 GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser User maintenance procedures — MONTHLY — Check boiler interior piping 1. Remove boiler jacket top. 2. Visually inspect for leaks around internal piping, circulators, relief valve and other fittings. Check venting system 1.

  • Page 8: Check Boiler Relief Valve

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser User maintenance procedures — MONTHLY — Check condensate drain system 1. While the boiler is running check the discharge end of the condensate drain tubing. 2.

  • Page 9: End Of Season

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser User maintenance procedures Oil blower motor EVERY 6 MONTHS 1. Remove the jacket top panel to access the blower 2. Use only S.A.E. 20 motor oil. DO NOT use household 3.

  • Page 10: How The Boiler Works

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — How the boiler works ..3 — . 3 — User ’s ’s ’s ’s ’s information manual User User information manual information manual .
  • Page 11 GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser GOLD GV Water boiler — Series 3 supply to system pressure/temperature gauge return from system flueway inspection port cover combustion air inlet fitting sensor hose trap flue outlet manual air vent...

  • Page 12: Lighting Instructions

    GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser Lighting instructions — Before attempting to start the boiler, full of water and properly pressurized, the gauge should read at least 12 psig on most systems. Operating the boiler without proper water content will damage boiler and controls and could result in severe personal injury, death or substantial property damage.

  • Page 13: E Gas Valve

    GOLD GV Ser GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser Lighting instructions — Before attempting to start the boiler, full of water and properly pressurized, the gauge should read at least 12 psig on most systems. Operating the boiler without proper water content will damage boiler and controls and could result in severe personal injury, death or substantial property damage.

  • Page 14: Common Problems And Solutions

    GOLD GV Ser GOLD GV Ser GOLD GV Ser. 3 — GOLD GV Ser GOLD GV Ser Common problems and solutions Symptom Rapid cycling — boiler turns on and off frequently Frequent release of water through relief valve Need to frequently add makeup water Black water condition .
  • Page 15 Confirm circulator size. Remove any contaminating products. See page 4 in this manual. Provide outside air for combustion. Kit available through Weil-McLain distributor. Have qualified service technician pipe-up kit. Have qualified service technician check operation of mixing system. Repair/replace if necessary.
  • Page 16 First Year-(All Residential & Commercial Cast Iron Boilers) Limited Warranty for Cast Iron Boilers: Weil-McLain warrants that its cast iron boilers are free from defects in material and workmanship for one year from the date of installation. If any parts are found to be defective in manufacture, Weil-McLain will provide replacement of such defective parts.

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