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Grizzly G0451 Instruction Manual

Grizzly 14" sliding table saw instruction manual g0451
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Download this manual See also: Owner's Manual, Instruction Manual
14" SLIDING TABLE SAW
MODEL G0451

INSTRUCTION MANUAL

COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EW6937 PRINTED IN USA. REVISED SEPTEMBER, 2005.

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  • Page 1: Instruction Manual

    MODEL G0451 INSTRUCTION MANUAL COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW6937 PRINTED IN USA. REVISED SEPTEMBER, 2005.
  • Page 2 Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    INTRODUCTION ... 3 Foreword ... 3 Contact Info ... 3 Machine Data Sheet ... 4 Identification ... 5 SECTION 1: SAFETY... 8 Safety Instructions for Machinery ... 8 Additional Safety Instructions for Table Saws ... 10 Preventing Kickback ... 11 Protecting Yourself from Kickback ...
  • Page 4 SECTION 6: MAINTENANCE ... 46 Schedule ... 46 Cleaning ... 46 Unpainted Cast Iron ... 46 Lubrication ... 47 Maintenance Log ... 48 SECTION 7: SERVICE ... 49 About Service ... 49 Replacing Belts ... 49 Blade Tilt ... 50 Sliding Table Parallel Adjustment ...

  • Page 5: Introduction

    INTRODUCTION Foreword We are proud to offer the Model G0451 14" Sliding Table Saw. This machine is part of a grow- ing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...

  • Page 6: Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0451 14" Sliding Table Saw Overall Dimensions: Overall Size ...105½"D (203 Table Height ... 35½" Table Size (w/Extension Wings) ...68" W x 39¾" D Sliding Table Size ...98...

  • Page 7: Identification

    Figure 1. Main view of machine features and controls. G0451 14" Sliding Table Saw...
  • Page 8 The blade scores the workpiece before the actual cutting operation is performed preventing tear-out in laminate materials. The scoring blade is adjustable forward and backward, up and down, and in thickness of kerf. G0451 14" Sliding Table Saw...
  • Page 9 Note—The main saw blade must be ON for the scoring blade to start. X. Main Blade ON Button—Starts the main saw blade. G0451 14" Sliding Table Saw Figure 5. Scoring blade adjustment knobs. Y. Scoring Blade Elevation Knob—Adjusts the height of the scoring blade.

  • Page 10: Section 1: Safety

    Wear protective hair covering to con- tain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF OPERATING DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. OPERATING MACHINERY. G0451 14" Sliding Table Saw...
  • Page 11 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. G0451 14" Sliding Table Saw 17. REMOVE WRENCHES. Make a habit of checking for keys and adjusting wrenches before turn- ing machinery ON.

  • Page 12: Additional Safety Instructions For Table Saws

    Like all machines there is danger associ- ated with the Model G0451. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury.

  • Page 13: Preventing Kickback

    The riving knife helps maintain the kerf in the workpiece after it is cut, there- fore, reducing the chance of kickback. G0451 14" Sliding Table Saw • Make multiple, shallow passes when per- forming a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback.

  • Page 14: Glossary Of Terms

    The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which saw blade is mounted.

  • Page 15: Section 2: Circuit Requirements

    Page 14 and follow the circuit requirements on this page. Amperage Draw The Model G0451 has a 10 HP main motor and a 1 HP scoring blade motor; combined they will draw the following amps: Motor Draw at 220V ...

  • Page 16: Phase Converter

    -14- Rewiring to 440V The Model G0451 can be rewired for 440V opera- tion. This rewiring job consists of disconnecting the saw from the power source, changing the connections on the voltage transformer, chang- ing the overload relays for the scoring motor, and rewiring the cutting motor and scoring motor.
  • Page 17 Figure 8. Fuse installed at the 220V location. Turn the dial (Figure 9) on the main motor overload relay to 15A. G0451 14" Sliding Table Saw Rewire the motors as shown on the diagrams that are placed on the inside of the motor wir- ing covers.

  • Page 18: Section 3: Set Up

    -16- The Model G0451 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.

  • Page 19: Inventory

    Crosscut Table Brace ... 1 G. Rip Fence Scale ... 1 H. Rip Fence ... 1 Figure 12. Box 2 & 3 contents. G0451 14" Sliding Table Saw Box 4: (Figure 13) Crosscut Table ... 1 Box 5: (Figure 14) Sliding Table End Handle ...
  • Page 20 In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. G0451 14" Sliding Table Saw...

  • Page 21: Hardware Recognition Chart

    Hardware Recognition Chart -19- G0451 14" Sliding Table Saw...

  • Page 22: Clean Up

    -20- Site Considerations Floor Load The Model G0451 weighs 1309 lbs. and has a base footprint of 54½" W x 39" D. Most commer- cial floors are suitable for your machine. Some residential floors may require additional reinforce- ment to support both the machine and operator.

  • Page 23: Moving & Placing Base Unit

    Moving & Placing Base Unit The Model G0451 is a heavy weighs over 1300 lbs. Serious personal injury may occur if safe mov- ing methods are not fol- lowed. To be safe, you will need assistance and power equipment when...

  • Page 24: Extension Tables

    Figure 22 and thread M10-1.5 x 30 cap screws with lock washers through the remaining support brace holes and secure with hex nuts. Dust Collection Hose Support Support Brace G0451 14" Sliding Table Saw...

  • Page 25: Scale

    Figure 24. Small extension table support bolt. Tighten all of the cap screws securing the tables. G0451 14" Sliding Table Saw Scale Components and Hardware Needed: Rip Fence Scale ... 1 Cap Screws M10-1.5 x 20 ...4...

  • Page 26: Rip Fence

    Lock Handles Figure 28. Rip fence handles. Place the end washer on the end of the rip fence rail and secure it with the M8-1.25 cap screw and lock washer. Fine Adjustment Knob G0451 14" Sliding Table Saw...
  • Page 27 G0451 14" Sliding Table Saw 11. Adjust the height of the rip fence rail, then tighten all of the nuts against the table as shown in Figure 31.

  • Page 28: Crosscut Table

    M8-1.25 x 50 knobs, with 8mm flat washers, into the T-nuts as shown in Figure Crosscut Table Brace Figure 35. Installing the crosscut table brace. G0451 14" Sliding Table Saw...

  • Page 29: Crosscut Fence

    Figure 36. Crosscut fence assembly. Slide the center stud to the end with the plas- tic cap and tighten it in place. G0451 14" Sliding Table Saw Insert the center stud and the T-bolt in the places indicated in Figure 37.

  • Page 30: Sliding Table

    The sliding table is locked in place when the table lock is in the position shown in Figure 41. Rotate the table lock 180˚ to unlock the sliding table. Lock Plate Table Lock End Handle G0451 14" Sliding Table Saw...

  • Page 31: Main Blade

    Figure 43. G0451 14" Sliding Table Saw Main Blade The Model G0451 is designed to accommodate either a 12" or a 14" main blade. But any time you change blade sizes, the riving knife must be adjusted to match the size of blade you install.
  • Page 32 Figure 48. Adjusting the riving knife. 10. Tighten the center bolt to secure the riving knife in position. 11. Move the blade guard back to its original position, and move the sliding table back to center. G0451 14" Sliding Table Saw Riving Knife ⁄ "...

  • Page 33: Aligning Scoring Blade Set

    Figure 50. Fence used to align blades. Use the horizontal adjustment controls to adjust the scoring blade until the rip fence can touch both blades. G0451 14" Sliding Table Saw Adjusting Scoring Blade Kerf The kerf of the tapered scoring blade included with this sliding table saw is adjusted by changing the height of the scoring blade.

  • Page 34: Dust Collection

    Dust Collection The Model G0451 is equipped with two dust ports that should be properly connected to a dust col- lection system before operation. Components and Hardware Needed: Blade Guard/Dust Hood ...1 Flat Washer 8mm ...1 Button Head Screw M8-1.25 x 40 ...1 Dust Collection System ...1...

  • Page 35: Power Cord

    Shut off the main power at the power source circuit breaker and install the cord to the disconnect switch. G0451 14" Sliding Table Saw Now that the machine is connected to the power source, it is important to perform a test run to make sure all the controls are working properly.

  • Page 36: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -34- Operation Tips Your safety is important.

  • Page 37: Changing Main Blade

    Changing Main Blade The Model G0451 will perform best when high quality, sharp blades are used. Therefore, when- ever the main blade starts to get dull, we recom- mend that you have it resharpened or replace it with a new blade.

  • Page 38: Riving Knife Adjustment

    Figure 58. Aligning the riving knife. Tighten the center bolt to secure the riving knife in position. Move the blade guard back to its original position, and move the sliding table back to center. Riving Knife ⁄ " G0451 14" Sliding Table Saw...

  • Page 39: Adjusting And Replacing Scoring Blade

    Move the sliding table all the way forward to expose the internal blade guard that covers the blades and riving knife. G0451 14" Sliding Table Saw To remove the scoring blade, use the arbor wrench to remove the arbor nut and arbor flange (see Figure 60).

  • Page 40: Rip Cutting

    Rip Cutting The Model G0451 has the capability of rip cut- ting full size panels (Figure 61). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. Figure 61. Rip cutting with the sliding table.
  • Page 41 Slide the crosscut table out of the way. Lock the sliding table into a stationary posi- tion (see Figure 64). G0451 14" Sliding Table Saw Figure 66. Rip fence even with center of blade (Blade guard removed for clarity). -39-...

  • Page 42: Crosscutting

    Crosscutting The Model G0451 can crosscut full size panels with the fence in the forward or rear position, although it is easier to load full size panels with the crosscut fence mounted in the forward posi- tion (see Figure 68).
  • Page 43 Check to make sure the fence is at 90˚ and adjust it as described in "Squaring Crosscut Fence to Blade" on Page 52 if necessary. Figure 71. Crosscut fence mounting points. G0451 14" Sliding Table Saw -41-...

  • Page 44: Miter Cutting

    Load the workpiece onto the table saw. The set up should look similar to Figure 74. Figure 74. Example of miter cutting operation. Once all the necessary safety precautions have been taken, perform the cutting opera- tion. G0451 14" Sliding Table Saw...

  • Page 45: Section 5: Accessories

    Figure 76. G1955 OxiSolv G0451 14" Sliding Table Saw G5562—SLIPIT G5563—SLIPIT Used on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups.
  • Page 46 0.008" thick and two are 0.004". The shims are provided so the scoring blade set can match the kerf thickness of the main blade. Figure 81. Carbide-tipped saw blade. Figure 82. H4935 Scoring Blade Set. G0451 14" Sliding Table Saw...
  • Page 47 Includes a graduated ruler guide and center finder. Figure 84. G3445 Precision Saw Tool. G0451 14" Sliding Table Saw H3771—Blade Loc This simple tool secures the blade during blade changes, keeping your hands safe and your expensive blade from being damaged.

  • Page 48: Section 6: Maintenance

    -46- Cleaning Cleaning the Model G0451 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Use compressed air to blow dust from between the two sections of the sliding table.

  • Page 49: Lubrication

    Sliding table ways. Spray or wipe on a light machine oil such as WD-40 of the steel rods (see Figure 88). G0451 14" Sliding Table Saw Scoring blade worm gears. Lubricate with an automotive wheel bearing grease. the entire length ®...

  • Page 50: Maintenance Log

    Maintenance Log Maintenance Performed Date Approximate Hours Of Use -48- G0451 14" Sliding Table Saw...

  • Page 51: Section 7: Service

    This section is provided for your convenience— it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663.

  • Page 52: Blade Tilt

    (Figure 92) until the blade and square match. 10. Tighten the lock nut and recheck the bevel by adjusting the blade back to 90°, then back to 45°. 90˚ Tilt Stop Bolt 45˚ Tilt Stop Bolt (Hidden behind the shaft) G0451 14" Sliding Table Saw...

  • Page 53: Sliding Table Parallel Adjustment

    Blade Table Figure 93. Measuring gap between the table and the blade. G0451 14" Sliding Table Saw Rotate the blade 180° and slide the table with the measuring device to position B. Measure the difference between the two positions (use the feeler gauge if using the adjustable square).

  • Page 54: Squaring Crosscut Fence To Blade

    Loosen the set screw shown in Figure 97 and rotate the cam to square the crosscut fence. Figure 97. Crosscut fence adjustment cam. Tighten the set screw and repeat Step 3-6. G0451 14" Sliding Table Saw ⁄ " off of each ⁄ ", ⁄...

  • Page 55: Service Log

    Service Log Maintenance Performed Date Approximate Hours Of Use -53- G0451 14" Sliding Table Saw...

  • Page 56: Troubleshooting

    2. Correct the low voltage conditions. 3. Install correct fuses or circuit breakers. 4. Reduce load on motor. 1. Exchange wires R & T in the terminal box. 1. Tighten V-belt (Page 49). 2. Replace V-belt (Page 49). G0451 14" Sliding Table Saw...
  • Page 57 1. The rip fence scale is out of calibra- rate. Tilt or blade height handwheels 1. Lock knob is tight. difficult to turn. 2. Gears caked with dust. G0451 14" Sliding Table Saw Possible Cause or loose. blade. main blade. the main blade.

  • Page 58: Electrical

    �� �� �� �� �� �� �� �� �� �� �� �� �� �� ���� ���� DESCRIPTION Switch Button-OFF Emergency Stop Button �� �� �� �� �� �� �� �� �� �� �� �� ���� G0451 14" Sliding Table Saw...
  • Page 59 ��� ��� ��� ���� � �� � �� �� �� � � � � �� G0451 14" Sliding Table Saw REF PART # P04510012 P04510013 P04510014 P04510014A Over Load RA-15 for 440V P04510015 �� �� ����� ���� ���� � �...

  • Page 60: Section 8: Parts

    SECTION 8: PARTS Extension Arm Assembly -58- G0451 14" Sliding Table Saw...
  • Page 61 P04510109 EXT. FENCE P04510110 COVER PHTEK7 TAP SCREW #8 X 3/8" PSBS03M BTN HD SCR M8-1.25 X 16 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PLW04M LOCK WASHER 8MM P04510114 LOCATE PLATE P04510115 KNOB SCREW M8-1.25 X 25...

  • Page 62: Extension Table Assembly

    Extension Table Assembly -60- G0451 14" Sliding Table Saw...
  • Page 63 COVER P04510214 SQUARE BRACE P04510215 T-NUT M12-1.75 P04510216 HANDLE M12-1.75 X 55 P04510101 T-NUT M8-1.25 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PSB115M BTN HD CAP SCR M6-1 X 16 PLW03M LOCK WASHER 6MM P04510220 P04510221 FENDER WASHER 12MM...

  • Page 64: Base Assembly

    Base Assembly -62- G0451 14" Sliding Table Saw...
  • Page 65 P04510338 LOCATE BLOCK PSB11M CAP SCREW M8-1.25 X 16 PHTEK7 TAP SCREW #8 X 3/8" PN02M HEX NUT M10-1.5 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PSS84M SET SCREW M10-1.5 X 35 PN09M HEX NUT M12-1.75 PB33M HEX BOLT M12-1.75 X 50 PN03M HEX NUT M8-1.25...

  • Page 66: Blade Assembly

    Blade Assembly -64- G0451 14" Sliding Table Saw...
  • Page 67 P04510427 COVER P04510428 STUD LATCH PSB50M CAP SCREW M5-.8 X 10 P04510430 CATCH PSB50M CAP SCREW M5-.8 X 10 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PLW01M LOCK WASHER 5MM PW02M FLAT WASHER 5MM P04510434 FIX BLOCK P04510208...

  • Page 68: Arbor And Dust Hood Assembly

    Arbor and Dust Hood Assembly -66- G0451 14" Sliding Table Saw...
  • Page 69 P04510514 ARBOR FLANGE P04510208 FENDER WASHER 8MM P04510516 BUSHING P04510517 HOSE CLAMP 2-1/2" PSB14M CAP SCREW M8-1.25 X 20 G0451 14" Sliding Table Saw REF PART # DESCRIPTION P04510208 FENDER WASHER 8MM P04510521 BUSHING P04510522 LINK PLATE P04510523 KEY 8 X 7 X 35 P04510524 MAIN ARBOR 1"...

  • Page 70: Sliding Table Assembly

    Sliding Table Assembly -68- G0451 14" Sliding Table Saw...
  • Page 71 COMPRESSION SPRING P04510624 SHAFT PN02 HEX NUT 5/16-18 P04510626 LARGE WASHER P04510627 SHAFT P04510628 SHAFT P04510629 LOCK HANDLE G0451 14" Sliding Table Saw REF PART # DESCRIPTION P04510630 BLOCK P04510631 DISC-GASKET P04510215 T-NUT M12-1.75 P04510633 PIN LOCK PN05M HEX NUT M16-1.5 PSB11M CAP SCREW M8-1.25 X 16...

  • Page 72: Table Assembly

    Table Assembly -70- G0451 14" Sliding Table Saw...
  • Page 73 HOSE SUPPORT PLATE PN02M HEX NUT M10-1.5 PSB61M CAP SCREW M10-1.5 X 20 PLW06M LOCK WASHER 10MM PW04M FLAT WASHER 10MM G0451 14" Sliding Table Saw REF PART # DESCRIPTION PSS04M SET SCREW M6-1 X 12 PN02M HEX NUT M10-1.5 P04510723 SCALE...

  • Page 74: Fence Assembly

    Fence Assembly -72- G0451 14" Sliding Table Saw...
  • Page 75 WAVE WASHER 10 X 15 PFS12Mýý FLANGE SCREW M5-.8 X 12 P04510816 SPRING PIECE P04510817 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PSB115M BTN HD CAP SCR M6-1 X 16 PSBS09M BTN HD CAP SCR M6-1 X 12...

  • Page 76: Motor Assembly

    Motor Assembly -74- G0451 14" Sliding Table Saw...
  • Page 77 LOCK NUT M6-1 P04510933 ADJUST SHAFT P04510934 FIX BLOCK P04510935 GEAR 15T PSB01M CAP SCREW M6-1 X 16 G0451 14" Sliding Table Saw REF PART # DESCRIPTION PB100M HEX BOLT M14-2 X 100 PSB37M CAP SCREW M6-1 X 50 P04510939 FIX PLATE PSB60M CAP SCREW M8-1.25 X 55...

  • Page 78: Blade Adjustment Assembly

    Blade Adjustment Assembly -76- G0451 14" Sliding Table Saw...
  • Page 79 LOCATE PLATE 1021 P04511021 BEARING SET 1022 P04511022 GEAR 30T 1023 PSS01M SET SCREW M6-1 X 10 G0451 14" Sliding Table Saw REF PART # DESCRIPTION 1024 P04511024 BALL BEARING UCFK205 1025 PSB11M CAP SCREW M8-1.25 X 16 1026 PLW04M...

  • Page 80: Swing Arm Assembly

    Swing Arm Assembly -78- G0451 14" Sliding Table Saw...
  • Page 81 1112 PW01M FLAT WASHER 8MM 1113 P04511113 ADJUST SHAFT 1114 PR05M EXT RETAINING RING 15MM 1115 PN03M HEX NUT M8-1.25 G0451 14" Sliding Table Saw REF PART # DESCRIPTION 1116 PSS19M SET SCREW M8-1.25 X 30 1117 P04511117 ROLLER 1118 P6202...

  • Page 82: Main Motor Assembly

    Main Motor Assembly -80- G0451 14" Sliding Table Saw...
  • Page 83 CAP SCREW M10-1.5 X 16 1222 PLW06M LOCK WASHER 10MM 1223 P04511223 COLLAR 1224 P04511224 MAIN MOTOR PLATE 1225 PB31M HEX BOLT M10-1.5 X 40 G0451 14" Sliding Table Saw PART # DESCRIPTION 1226 PLW06M LOCK WASHER 10MM 1227 PW04M FLAT WASHER 10MM...

  • Page 84: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 85: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 86 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 88 ��� ������ ��� ���� ���� ������� ����� ��� ������� ����� ��� �������� ��� ������� � � � ���� ����� ��� � � �������� ������ ��� � ����� ������ � �� ��� �������� ������� � ������ �������� ������ ������� ������ �� ����� ������...

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