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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.
Manufacture Date of Your Machine With over 10' of table travel, the Model g0493 14" sliding table saw can easily handle full-size sheet goods with room to spare. Maximum sheet size is 123" x 126" with the crosscutting table, and 48"...
2½" dust port effectively extracts dust from the cutting operation. Model g0493 (Mfg. since 7/10)
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Knob—precisely adjusts the thickness. fence. Model g0493 (Mfg. since 7/10)
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W. scoring blade on button—starts the scor- ing blade. note: The main saw blade must be ON for the scoring blade to start. X. main blade on button—starts the main saw blade. Model g0493 (Mfg. since 7/10)
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0493 14" 10 HP 3-PHASE SLIDING TABLE SAW Product Dimensions: Weight................................1804 lbs. Length/Width/Height........................186 x 133-1/4 x 49 in.
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The information contained herein is deemed accurate as of 10/5/2010 and represents our most recent product specifications. Model G0493 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0493 (Mfg. since 7/10)
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The information contained herein is deemed accurate as of 10/5/2010 and represents our most recent product specifications. Model G0493 PAGE 3 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0493 (Mfg. since 7/10)
MENTAL ALERTNESS. Be mentally alert when hazards associated with each workpiece material, running machinery. Never operate under the and always wear a NIOSH-approved respirator to influence of drugs or alcohol, when tired, or when reduce your risk. distracted. -10- Model g0493 (Mfg. since 7/10)
Cutting metal, operation “freehand” (making a cut without using a glass, stone, tile, etc. increases the risk of operator fence, miter gauge, or other guide). injury due to kickback or flying particles. -12- Model g0493 (Mfg. since 7/10)
............60 hz sure it is connected to a power supply circuit that phase ............ 3-phase meets the requirements in the following section. rated size ........... 20 amps -15- Model g0493 (Mfg. since 7/10)
Improper grounding can increase the risk of electric shock! Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. -16- Model g0493 (Mfg. since 7/10)
440v conversion kit. turn the dial on the main motor overload relay to 9a. the Model g0493 can be rewired for 440v opera- tion. the necessary parts for this procedure can be purchased by calling our customer service at (800) 523-4777 and ordering part #p04510016.
Wear safety glasses dur- ing the entire set up pro- items needed for cess! setup the model g0493 is a the following items are needed to complete the heavy machine that set up process, but are not included with your weighs over 1300 lbs.
WD•40 can be used to remove rust pre- ventative. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it. -22- Model g0493 (Mfg. since 7/10)
Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 186" 139" 200" figure 18. Minimum working clearances. -23- Model g0493 (Mfg. since 7/10)
(an addi- tional person may need to adjust the t-bolt spacing to allow the sliding table to fit.) figure 22. sliding table upside down. -25- Model g0493 (Mfg. since 7/10)
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30, with a 12mm flat washer and M12-1.75 t-nut. 12mm Flat Washer push handle figure 27. dust port access hole to access center t-bolt. M12-1.75 t-nut figure 30. sliding table push handle installed. -26- Model g0493 (Mfg. since 7/10)
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32. small extension table attached. figure 34. Checking with a straightedge. -27- Model g0493 (Mfg. since 7/10)
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36, to mount it. (the top time. of the hex bolts slide into the scale bar.) Table Hex Nut Flat Washer Scale Bar Hex Bolt Lock Washer figure 38. installing the round rail. figure 36. attaching the scale bar. -28- Model g0493 (Mfg. since 7/10)
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The arbor nut 26. Move the blade arbor tilt to 0˚ and raise it as has left hand threads and loosens by turning far as it will go. clockwise. -29- Model g0493 (Mfg. since 7/10)
(on the round rail tables. studs) that are on both sides of the tables. 35. adjust the height of the rip fence rail, then tighten all of the hex nuts to secure the round rail in place. -30- Model g0493 (Mfg. since 7/10)
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Blade vertical adjustment figure 46. adjusting the riving knife. 38. tighten the center bolt to secure the riving scoring Blade knife in position. horizontal adjustment figure 48. scoring blade adjustment controls. -31- Model g0493 (Mfg. since 7/10)
50. When installed correctly, this ring will prevent the fence from contacting the blade. adjustable ring w/set screw figure 52. installing the adjustable handle. figure 50. securing the adjustable ring. -32- Model g0493 (Mfg. since 7/10)
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54. installing the crosscut table brace. 54. (optional) if needed, slide the edge shoe and hold down clamp into the table t-slot, and tighten the respective knob/handle. position where necessary. (the front cover picture shows these items installed.) -33- Model g0493 (Mfg. since 7/10)
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56. attach the blade guard/dust hood to the riv- ing knife with the M8-1.25 x 40 button head cap screw and 8mm flat washer. (the blade do not operate the model g0493 without an guard/dust hood Must be installed.) adequate dust collection system. this saw creates substantial amounts of wood dust 57.
The machine is now disconnected from the power source. Note: Lock the switch in the OFF position to restrict others from starting the machine. figure 63. emergency stop switch #2. figure 61. disconnecting power from machine. -35- Model g0493 (Mfg. since 7/10)
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18. Close the orange blade guard and move exchange wires r & t in the power con- the sliding table back to the center of the nection box. machine. depress the #1 emergency stop switch. -36- Model g0493 (Mfg. since 7/10)
• Minor Warping: Slightly cupped workpieces can be safely supported with cupped side facing the table or fence; however, work- pieces supported on the bowed side will rock during the cut, which could cause kickback. figure 65. example of a through cut (blade guard not shown for illustrative clarity). -38- Model g0493 (Mfg. since 7/10)
(reaching behind the blade is a major safety risk and should not be done). -39- Model g0493 (Mfg. since 7/10)
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For maximum effectiveness, the block on page 72. spreader/riving knife must be positioned 3–8mm from the blade, as shown in figure 69. -40- Model g0493 (Mfg. since 7/10)
73. ripping blade. moves back and forth as you raise it, then the mounting screw is too loose. tighten it a little and repeat this test until the guard functions correctly. -41- Model g0493 (Mfg. since 7/10)
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• Gullets are small and shallow (similar to a increase the risk of kickback. cross-cut blade), then large and deep (similar to a ripping blade Alternate Bevel Flat figure 75. Combination blade. -42- Model g0493 (Mfg. since 7/10)
The arbor nut has left hand threads and loosens by turning clockwise. the Model g0493 performs best when using high quality, sharp blades. Whenever the main blade starts to get dull, resharpen or replace it with a new blade.
7 with the scoring blade vertical adjustment controls. the scoring blade included with the Model g0493 has wedge shaped teeth. With this style of scoring install the new scoring blade, re-install the...
— to use the sliding table, read the instruc- the Model g0493 has the capability of rip cut- tions titled “rip Cutting w/sliding table.” ting full size panels (figure 82). the sliding table removes the burden of sliding a large and heavy —...
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Micro-adjust lock Knob Micro-adjust Knob lock lever horizontal figure 86. rip fence positions. figure 88. rip fence micro-adjusting controls. push down the lock lever, then perform the cutting operation. -46- Model g0493 (Mfg. since 7/10)
(figure 91). the Model g0493 can crosscut full size panels with the fence in the forward or rear position, although it is easier to load full size panels with the crosscut fence mounted in the forward posi- tion (see figure 89).
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Fence to Blade" on page 71 if necessary. take all the necessary safety precautions, then perform the cutting operation. set either flip stop to the desired width-of-cut. note: Extend the crosscut fence slide if the workpiece is more than 74". -48- Model g0493 (Mfg. since 7/10)
0˚ to 90˚ cuts. figure 95. example of miter cutting operation. once all the necessary safety precautions have been taken, perform the cutting opera- tion. figure 94. Fence set-up for 90˚ to 135˚ cuts. -49- Model g0493 (Mfg. since 7/10)
99. additional single blade dado cuts. raise the blade up to the desired depth of cut (depth of dado channel desired). -50- Model g0493 (Mfg. since 7/10)
101. second cut to create a rabbet. figure 100, then adjust the fence so the blade is aligned with the inside of your rabbet channel. -51- Model g0493 (Mfg. since 7/10)
102, must be used (rather than the sliding table). then fasten together with the wood screws. #8 x 2" ⁄ " Wood Screw ⁄ " Assembled Resaw Barrier figure 102. resaw barrier. -52- Model g0493 (Mfg. since 7/10)
Step 4. wide. Make sure the wood grain runs paral- lel with the length of the featherboard, so the fingers you will create in step 3 will bend without breaking. -54- Model g0493 (Mfg. since 7/10)
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⁄ " to 2" lengths usually work. 5" " Hole now, proceed to mounting featherboard in Countersink on Bottom miter slot on page 56. 4" Slot figure 107. Miter bar pattern. -55- Model g0493 (Mfg. since 7/10)
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The featherboard should be placed firmly enough against the workpiece to keep it against the fence but not so tight that it is difficult to feed the workpiece. -56- Model g0493 (Mfg. since 7/10)
Lip for pushing workpiece ⁄ " Grid 9"−10" Minimum Length figure 116. template for a shop-made push block (shown at 50% of full size). -58- Model g0493 (Mfg. since 7/10)
#8 x 1 ⁄ " Length of Table wood screws, and attach the lip to the base Saw Fence with cyanoacrylate type wood glue. ⁄ " figure 117. auxiliary fence dimensions. -59- Model g0493 (Mfg. since 7/10)
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122. ripping with push block. turn the saw OFF and allow the blade to come to a complete stop before removing the cut-off piece. failure to follow this warn- ing could result in serious personal injury. -60- Model g0493 (Mfg. since 7/10)
NOTICE refer to the newest copy of the grizzly catalog for other accessories available for this machine. h7833—fully enclosed blade guard this fully enclosed blade guard was specially figure 124.
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127. half-mask respirator and disposable cartridge filters. figure 129. Model h8003 hydraulic lifting table. -62- Model g0493 (Mfg. since 7/10)
7: maintenance cleaning always disconnect power to the machine before Cleaning the Model g0493 is relatively easy. performing maintenance. vacuum excess wood chips and sawdust, and failure to do this may wipe off the remaining dust with a dry cloth. use...
5. Motor bearings are at fault. 5. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. start delay module is at fault. 6. adjust to correct delay; replace module. 7. Motor is at fault. 7. test/repair/replace. -65- Model g0493 (Mfg. since 7/10)
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1. lock knob is tight. 1. release the lock knob. difficult to turn. 2. gears caked with dust. 2. Clean out dust and grease the gears. -66- Model g0493 (Mfg. since 7/10)
133, and not- ing the amount of deflection. scoring Motor Pulley Deflection figure 134. replacing the scoring motor belt. Close and secure the motor cabinet door. Pulley figure 133. Checking belt deflection. -67- Model g0493 (Mfg. since 7/10)
90°. —if the blade tilt pointer shows an incorrect tilt, adjust it by loosening the mounting screws, rotating the pointer until it points to 90°, then tightening the mounting screws. -68- Model g0493 (Mfg. since 7/10)
Marked Tooth the table mounting nuts. repeat steps 4–6 as necessary until the sliding table is parallel with the blade. figure 137. Measuring distance between table and blade. -69- Model g0493 (Mfg. since 7/10)
5–8. — if both measurements are within ⁄ " then you are finished with this procedure. figure 140. Fence adjustment test piece. -71- Model g0493 (Mfg. since 7/10)
40, close the blade cover, you have been unable to mount the riving knife as and move the sliding table back to the center instructed by these procedures. position. -72- Model g0493 (Mfg. since 7/10)
Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -73- Model g0493 (Mfg. since 7/10)
(see Page 61) Electrical Box (see Pages 57 & 58) Main Motor (see Page 60) Power Connection Box 3-PHASE 220V or 440V Ground DISCONNECT SWITCH (as recommended ) READ ELECTRICAL SAFETY -74- Model g0493 (Mfg. since 7/10) ON PAGE 73!
L1/1 L2/3 L3/5 24V Coil NO14 T1/2 T2/4 T3/6 STAR-DELTA TIMER 24VAC TRD-N MA-09 24V Coil T1/2 T2/4 T3/6 440V 220V To Scoring To Main Motor Ground Motor READ ELECTRICAL SAFETY -75- Model g0493 (Mfg. since 7/10) ON PAGE 73!
L1/1 L2/3 L3/5 24V Coil NO14 T1/2 T2/4 T3/6 STAR-DELTA TIMER 24VAC TRD-N MA-09 24V Coil T1/2 T2/4 T3/6 440V 220V To Scoring To Main Motor Ground Motor READ ELECTRICAL SAFETY -76- Model g0493 (Mfg. since 7/10) ON PAGE 73!
Scoring Main Blade ON Blade ON Power Light Switch EMERGENCY STOP Scoring Main Blade OFF Blade OFF To Electrical Box READ ELECTRICAL SAFETY -77- Model g0493 (Mfg. since 7/10) ON PAGE 73!
220V 440V Ground Ground (additional conversions required for 440V operation) To Electrical Box READ ELECTRICAL SAFETY -78- Model g0493 (Mfg. since 7/10) ON PAGE 73!
BLOCK PSBS03M BUTTON HD CAP SCR M8-1.25 X 16 P04930001 T-NUT M8-1.25 PLW04M LOCK WASHER 8MM PSS02M SET SCREW M6-1 X 6 P04930014 LOCATE PLATE P04930001 T-NUT M8-1.25 P04930015 KNOB SCREW M8-1.25 X 25 -80- Model g0493 (Mfg. since 7/10)
SET SCREW M6-1 X 12 P04930278 LOCK NUT M14-2 P04930238 MACHINE BODY P04930279 BLOCK P04930239 LOCATE BLOCK P04930280 COTTON PAD PSB11M CAP SCREW M8-1.25 X 16 P04930281 HOLE PLUGS PFS04M FLANGE SCREW M4-.7 X 6 P04930282 STRAIN RELIEF -83- Model g0493 (Mfg. since 7/10)
LOCK WASHER 10MM P04930416 BUSHING PCAP64M CAP SCREW M10-1.5 X 25 P04930417 HOSE CLAMP 2-1/2" PSS03M SET SCREW M6-1 X 8 PBHS23M BUTTON HD CAP SCR M8-1.25 X 25 PSS05M SET SCREW M5-.8 X 10 -85- Model g0493 (Mfg. since 7/10)
WAVE WASHER 24MM V2.07.10 PFH30M FLAT HD SCR M5-.8 X 8 P04930723 P04930739 RING PCAP11M CAP SCREW M8-1.25 X 16 P04930740 EXT. RETAINING RING 15MM PSS05M SET SCREW M5-.8 X 10 PLW03M LOCK WASHER 6MM -88- Model g0493 (Mfg. since 7/10)
LOCATE PLATE PSB01M CAP SCREW M6-1 X 16 P04930844 GEAR PLW03M LOCK WASHER 6MM P04930845 STUD M12-1.75 X 100 891A P04930891A SPRING PLATE V2.08.07 PN03M HEX NUT M8-1.25 P04930892 ROLL PIN 3 X 20 -90- Model g0493 (Mfg. since 7/10)
MAIN MOTOR PULLEY V2.08.07 1186 PLN04M LOCK NUT M8-1.25 1144 P04931144 KEY 8 X 7 X 50 1187 PW01M FLAT WASHER 8MM 1145 P04931145 MOTOR 10HP 1188 P04931188 SPONGE 1145-1 P04931145-1 MOTOR FAN COVER -95- Model g0493 (Mfg. since 7/10)
1254V3 P04931254V3 WOOL PAD V3.07.10 1234 PFH43M FLAT HD SCR M6-1 X 10 1255V3 PBHS05M BUTTON HD CAP SCR M6-1 X 20 1235V3 P04931235V3 STEEL RAIL V3.07.10 1256 P04931256 ADHESIVE 1239 PCAP58M CAP SCREW M8-1.25 X 12 -96- Model g0493 (Mfg. since 7/10)
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...