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Summary of Contents for Grizzly G0460/G0461
- Page 1 12" SLIDING TABLE SAW OWNER'S MANUAL COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8129 PRINTED IN TAIWAN...
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Page 3: Table Of Contents
INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Machine Data Sheet ... 3 Identification ... 5 SECTION 1: SAFETY ... 7 Safety Instructions for Machinery ... 7 Safety Instructions for Sliding Table Saws ... 9 Preventing Kickback ... -
Page 4: Introduction
G0460/G0461 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www. -
Page 5: Machine Data Sheet
Machine Data Sheet Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0460/G0461 12" SLIDING TABLE SAW Overall Dimensions: Overall Size (with Cross Slide Fence and Sliding Table Extended) ...132" W x 136" D x 48" H Table Height ... - Page 6 ������ ����� � ����� ��� ������� ����� ���� ��� ������������� ��� ��� ������������� ���������� ��� ��� ������������� ��� ��� ������������� ������������������������������ ������� ����� ��� ���������� ��� ��� ��������� ��� ������������� ��� ���������� ��� ��������� �������������������� ��� ��� ������������� �������������������� G0460/G0461 12" Sliding Table Saw...
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Page 7: Identification
E. Rip Fence: Fully adjustable with micro-adjust- ment knob for precision adjustments. Fence face can be positioned for standard cutting operations or for narrow ripping operations. G0460/G0461 12" Sliding Table Saw Identification Sliding Table: Conveniently glides the workpiece through the blade with effortless precision and ease. - Page 8 V. Scoring Blade Lock Socket: Locks the scoring blade adjustments. W. Lower Blade Guard: Reduces the risk of accidental operator contact with the blade when the table is at its full extension. G0460/G0461 12" Sliding Table Saw...
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Page 9: Section 1: Safety
3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0460/G0461 12" Sliding Table Saw 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY. Machinery noise can cause permanent hearing damage. - Page 10 Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G0460/G0461 12" Sliding Table Saw...
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Page 11: Safety Instructions For Sliding Table Saws
Like all machines there is danger associat- ed with the Model G0460/G0461. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. -
Page 12: Preventing Kickback
• Use a push stick to keep your hands farther away from the moving blade. If kickback occurs, the push stick will most likely take the damage that your hand would have received. G0460/G0461 12" Sliding Table Saw... -
Page 13: Glossary Of Terms
Parallel: Being an equal distance apart at every point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade). G0460/G0461 12" Sliding Table Saw... -
Page 14: Section 2: Circuit Requirements
G0461 440V Connection to Power Have a qualified electrician hardwire this machine to a dedicated locking shut-off switch that is con- nected to the main power source. ������� �� ������� ������������ Figure 6. Hardwired locking disconnect switch. G0460/G0461 12" Sliding Table Saw ������� ��... -
Page 15: Rewiring To 440V
The best way to ensure compli- ance is to check with your local municipality or a qualified electrician. G0460/G0461 12" Sliding Table Saw Rewiring to 440V The Model G0461 can be rewired for 440V opera- tion. This rewiring job consists of disconnecting... - Page 16 Remove the magnetic switch cover. Replace the original magnetic switch assem- bly with the assembly included in the 440V conversion kit. Set the dial on the new over- load relay to 11A (Figure 9). Figure 9. Magnetic switch. G0460/G0461 12" Sliding Table Saw...
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Page 17: Section 3: Setup
G0460/G0461 12" Sliding Table Saw Unpacking The Model G0460/G0461 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed presents for delivery, please immediately call Customer hazards Service at (570) 546-9663 for advice. -
Page 18: Clean Up
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Citrus Degreaser. To clean thoroughly, some parts must be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces. - Page 19 M. Blade Guard Dust Hood ... 1 N. Riving Knife ... 1 O. Adjustable Handle M8-1.25 x 28 ... 1 Figure 14. Blade guard components. G0460/G0461 12" Sliding Table Saw P. Hold-down ... 1 Q. Edge Shoe ... 1 Figure 15. Included accessories.
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Page 20: Hardware Recognition Chart
Hardware Recognition Chart -18- G0460/G0461 12" Sliding Table Saw... -
Page 21: Site Considerations
See Figure 16 for the minimum operat- ing clearances of the Model G0460/G0461. ���� Figure 16. Operating clearances. G0460/G0461 12" Sliding Table Saw Moving &... -
Page 22: Mounting To Shop Floor
Figure 18. Typical lag shield anchor and lag bolt. Figure 19. Typical anchor stud. NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. G0460/G0461 12" Sliding Table Saw... -
Page 23: Extension Tables
Attach the large extension wing to the back of the machine with the two M8-1.25 x 25 cap screws, lock washers, and flat washers. G0460/G0461 12" Sliding Table Saw Attach the support leg (Figure 21) to the large extension wing with the M10-1.5 x 45 hex bolt, lock washer, and flat washer. -
Page 24: Main Blade
Figure 25. Installing the main blade. Re-install the arbor flange and the arbor nut then tighten them against the blade as shown in Figure 25. Close the lower blade guard and secure it closed with the flange bolt. G0460/G0461 12" Sliding Table Saw Scoring... -
Page 25: Rip Fence And Scale
Figure 26, and loosely secure with the hex nuts and flat washers removed in Step 1. Figure 26. Installing the round rail. G0460/G0461 12" Sliding Table Saw Align the square tube w/scale parallel with the top of the table and secure it with the five cap screws, flat washers, and hex nuts (see Figure 27). - Page 26 Steps 9–13. 14. Tighten all of the nuts securing the rail against the table (see Figure 31) and tighten the outside nuts against the adjusting nuts. Fence Figure 31. Rip fence rail adjustment nuts. G0460/G0461 12" Sliding Table Saw...
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Page 27: Riving Knife
Figure 32 and rotate the hex bolt to raise the roller. Tighten the hex nut to lock the height. Figure 32. Rip fence height adjustment. G0460/G0461 12" Sliding Table Saw Riving Knife To install the riving knife: DISCONNECT SAW FROM POWER! - Page 28 Figure 37. Set screws for adjusting riving knife. -26- G0460/G0461 12" Sliding Table Saw...
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Page 29: Scoring Blade
The shims are provided so the scoring blade thickness can be adjusted to match the kerf thickness of the main blade. The requirements for the G0460/G0461 scoring blade are an 80mm outside diameter with a 20mm arbor hole. -
Page 30: Aligning Blades
When you let go of Lock the handles, the internal spring will automati- cally engage them again. Vertical Crosscut Table Figure 42. Adjustable handles threaded into lock plate to prepare for crosscut table installation. Adjustable Handles Lock Plate G0460/G0461 12" Sliding Table Saw... -
Page 31: Crosscut Fence
Insert the T-bolts in the areas indicated in Figure 44, depending on whether or not you want the crosscut fence in the forward or rear position. (Refer to Page 36 for more details.) G0460/G0461 12" Sliding Table Saw Crosscut Table Leg Pivot Pin Figure 44. -
Page 32: Fence Scale Alignment
Figure 47. Run a 2½" hose from the dust collector to the blade guard port (Figure 47) and secure it with hose clamps. G0460/G0461 12" Sliding Table Saw 2½" Dust Port... -
Page 33: Test Run
Connect the machine to the power source. Push the stop button in, then twist it clock- wise so it pops out. G0460/G0461 12" Sliding Table Saw Verify that the machine is operating correctly by turning it ON. —When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. -
Page 34: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -32- Operation Tips Your safety is important. -
Page 35: Changing Blades
Changing Blades The Model G0460/G0461 performs best when high quality, sharp blades are used. Therefore, whenever the blades start to get dull, we rec- ommend that you have them resharpened or replaced with a new blade. To change the blades: DISCONNECT SAW FROM POWER! Move the blade tilt to 0°... -
Page 36: Rip Cutting
Rip Cutting The Model G0460/G0461 easily rips 4' x 8' panels (Figure 50). The sliding table removes the burden of sliding a large and heavy panel over a station- ary table surface. This saw also can rip smaller boards using the rip fence in the same manner as a traditional table saw (Figure 51). - Page 37 The table will automatically lock when it is in the correct position.) G0460/G0461 12" Sliding Table Saw Figure 55. Rip fence even with center of blade (blade guard removed for clarity).
- Page 38 — If you will be crosscutting workpieces using the rip fence as a cut-off gauge, then skip ahead to “Crosscutting using the rip fence as a cut-off gauge” on the next page. G0460/G0461 12" Sliding Table Saw...
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Page 39: Crosscutting
Fence to Blade on Page 47 if necessary. Set either flip stop to the desired width-of- cut. G0460/G0461 12" Sliding Table Saw Load the workpiece onto the table saw. The setup should look similar to Figure 58. Once all the necessary safety precautions have been taken, perform the cutting opera- tion. -
Page 40: Miter Cutting
Load the workpiece onto the table saw. The setup should look similar to Figure 65. Figure 65. Example of miter cutting operation. Once all the necessary safety precautions have been taken, perform the cutting opera- tion. G0460/G0461 12" Sliding Table Saw... -
Page 41: Section 5: Accessories
Includes a graduated ruler guide and center finder. Figure 67. G3445 Precision Saw Tool. G0460/G0461 12" Sliding Table Saw H3771—Blade Loc This simple tool secures the blade during blade changes, keeping your hands safe and your expensive blade from being damaged. - Page 42 0.008" thick and two are 0.004". The shims are provided so the scoring blade set can match the kerf thickness of the main blade. Figure 73. H6460 Scoring Blade Set. G0460/G0461 12" Sliding Table Saw ⁄ ". These blades have proven...
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Page 43: Section 6: Maintenance
V-belt tension after the initial 10 hours of operation.) G0460/G0461 12" Sliding Table Saw Cleaning Cleaning the Model G0460/G0461 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Use compressed air to blow dust from between the two sections of the sliding table. -
Page 44: Lubrication
Blade Height Worm Gear Blade Tilt Worm Gear Figure 75. Gear lubrication. • Other pivot points. All other pivot points under the table should be lubricated with 6 or 7 drops of light machine oil. G0460/G0461 12" Sliding Table Saw... -
Page 45: Section 7: Service
9. Machine is undersized for the task. 10. Motor has overheated. 11. Contactor not getting energized or 12. Motor is at fault. G0460/G0461 12" Sliding Table Saw Troubleshooting Possible Solution 1. Test/replace if faulty. 2. Rotate clockwise slightly until it pops out/ engaged/faulty. -
Page 46: Cutting Operations
(G0461). blade (Page 48). blade. approximately ⁄ " (2mm). blade (Page 47). G0460/G0461 12" Sliding Table Saw... -
Page 47: Replacing Belts
(Figure 77) and set the guard in the bottom of the cabinet. Figure 77. Lower blade guard removal. G0460/G0461 12" Sliding Table Saw Remove the old V-belt set and replace them with a new V-belt set. Note: The motor V-belts should always be replaced as a matched set to ensure maxi- mum belt longevity and power transmission. -
Page 48: Blade Tilt
45° and 0° when the blade is at 90° to the table, it is accurate. —If the scale reading does not match the blade angle, move the tilt angle to 0° and adjust the pointer on the scale to match the reading. G0460/G0461 12" Sliding Table Saw... -
Page 49: Squaring Crosscut Fence To Blade
Prepare the scrap test piece by numbering all four sides as shown in Figure 80. Figure 80. Fence adjustment test piece. G0460/G0461 12" Sliding Table Saw Use the crosscut fence to cut side of the test piece, then cut side 1 again (make 5 cuts total). -
Page 50: Sliding Table Parallelism
Step 6. Repeat Steps 4-7 until the gap between the blade and the sliding table is equal. Tighten the table mounting nuts to secure the sliding table and replace the access plates. G0460/G0461 12" Sliding Table Saw Miter Slot... -
Page 51: G0460 Electrical Components
G0460 Electrical Components Contactor Thermal Overload Relay Junction Box Wiring Motor Wiring -49- G0460/G0461 12" Sliding Table Saw... -
Page 52: G0460 Wiring Diagram
�������� ������ ��� ��� ������� �� ��� ������ �� �������� ��� ����� ���� �������� ���� ������ -50- �� ������ ������ �� ����� ����� ���� ��� ������������ ������ � ��� � ��� �������� ��� ��� ��� ������� �� G0460/G0461 12" Sliding Table Saw �... -
Page 53: G0461 Electrical Components
G0461 Electrical Components Contactor 220V Switch Shown Thermal Overload Relay Motor Wiring Junction Box at 220V Wiring -51- G0460/G0461 12" Sliding Table Saw... -
Page 54: G0461 Wiring Diagram At 220V
�������� ������ ��� ��� ������� �� ��� ������ �� �������� ��� ����� ���� �������� ���� ������ -52- �� ������ ������ � � �� �� ����� ������ ���� ��� ������������ ������ ��� ��� ��� �������� ��� ��� ��� ������� �� G0460/G0461 12" Sliding Table Saw... -
Page 55: G0461 Wiring Diagram At 440V
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Page 56: Section 8: Parts
SECTION 8: PARTS Main Body � �� ��� �� ��� �� �� �� �� �� � �� �� �� � � ��� ��� ��� ��� �� ��� �� �� �� �� �� ��� �� -54- G0460/G0461 12" Sliding Table Saw... - Page 57 Main Body Parts List G0460/G0461 12" Sliding Table Saw PART # DESCRIPTION P0460001 BODY P0588002 TABLE PW01M FLAT WASHER 8MM PSB13M CAP SCREW M8-1.25 X 30 P0460010 COVER PLATE PSB02M CAP SCREW M6-1 X 20 P0588013 ADJUSTMENT BOLT COVER PSB26M...
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Page 58: Extension Tables
HEX NUT M6-1 FLAT WASHER 6MM SCALE BAR SCALE BAR PLUG SCALE RACK CAP SCREW M5-.8 X 8 RAIL STUD M12-1.75 X 120 HEX NUT M12-1.75 FLAT WASHER 12MM FENCE RAIL PLUG 45 X 33 G0460/G0461 12" Sliding Table Saw... -
Page 59: Sliding Table
�� �� �� �� �� �� �� ���� � � ��� � ��� ��� �� �� �� G0460/G0461 12" Sliding Table Saw Sliding Table �� �� �� �� �� �� �� �� �� �� �� �� �������������� ��� �� ��... -
Page 60: Sliding Table Parts List
P0588261 HOLD DOWN SHAFT P0460300 STRAIN RELIEF PG1335 PSB14M CAP SCREW M8-1.25 X 20 P0588304 PUSH HANDLE M14-2 X 16 (OPTIONAL) P0460330 SWITCH BASE FIX PLATE P0460331 HEX BOLT M8-1.25 X 20 P0460332 STRAIN RELIEF G0460/G0461 12" Sliding Table Saw... -
Page 61: Crosscut Table
��� ��� �� ��� �� ��� ��� ��� �� ��� �� �� �� �� ��� ��� ��� �� ��� ��� ��� �� �� �� ��� ��� �� �� ��� ��� � ��� ��� ��� -59- G0460/G0461 12" Sliding Table Saw... - Page 62 P0588107 SWING ARM ADJUST SCREW M20-2.5 PN28M HEX NUT M20-2.5 PW01M FLAT WASHER 8MM PLN04M LOCK NUT M8-1.25 P0460188 HEX BOLT M8-1.25 X 100 P0588189 STOP BLOCK P6204 BALL BEARING 6204ZZ P0588265 SWING ARM SHAFT G0460/G0461 12" Sliding Table Saw...
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Page 63: Crosscut Fence
CLAMPING BASE P0588115 T-NUT M6-1 P0588116 CLAMPING ARBOR PW01M FLAT WASHER 8MM PLN04M LOCK NUT M8-1.25 P0460119 SCALE (LONG) P0460120 CROSSCUT FENCE G0460/G0461 12" Sliding Table Saw Crosscut Fence ��� ���� ��� ��� ��� ��� ��� PART # PSS04M P0588122 P0588123... -
Page 64: Rip Fence
HEX BOLT M12-1.75 X 50 HEX BOLT M8-1.25 X 20 HEX BOLT M8-1.25 X 60 RIP FENCE PLATE LOCK BLOCK (LONG) LOCK BLOCK (SHORT) ECCENTRIC SHAFT HOLD PLATE ECCENTRIC HEX NUT M12-1.75 EXT TOOTH WASHER 12MM G0460/G0461 12" Sliding Table Saw... -
Page 65: Tilt Assembly
LEAD SCREW TW-16 8 TEETH/ INCH P0588169 COVER SUPPORT M6-1 X 25 P0588170 SET SHAFT P0588171 BODY ARBOR P0588173 CRANK ARM P0588174 PULLEY COLLAR G0460/G0461 12" Sliding Table Saw Tilt Assembly ��� ��� ��� � ��� �� ��� � ��... -
Page 66: Motor Assembly
SPANNER NUT M25-1.5 MOTOR PLATE EXT RETAINING RING 20MM ROTATE HOUSING ROLL PIN 6 X 30 BLADE GUARD ADJUST HANDLE M8-1.25 X 30 RIVING KNIFE COVER LOCK BLOCK WAVE WASHER 60MM HEX NUT M12-1.75 G0460/G0461 12" Sliding Table Saw ��� ���... -
Page 67: Arbor Assembly
BLADE LINK SHAFT P0588239 TORSION SPRING PSS02M SET SCREW M6-1 X 6 P0588241 SLEEVE PSB12M CAP SCREW M8-1.25 X 40 P0588243 LINK SHAFT BASE G0460/G0461 12" Sliding Table Saw Arbor Assembly ��� ��� ��� ��� ��� ��� ��� ��� ���... -
Page 68: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 69: Warranty Card
Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. - Page 70 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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