Kick Shaft Assembly; Shift Guide And Shift Lever Assembly; Segment; Kick Shaft And Ratchet Wheel - Yamaha YZ250F(V) Owner's Service Manual

KICK SHAFT AND SHIFT SHAFT
REMOVAL POINTS

Kick shaft assembly

1. Remove:
NOTE:
Unhook the torsion spring 2 from the hole a
in the crankcase.
EC4C3101

Shift guide and shift lever assembly

1. Remove:
NOTE:
The shift lever assembly is disassembled at
the same time as the shift guide.
EC4N3100

Segment

1. Remove:
NOTE:
Turn the segment counterclockwise until it
stops and loosen the bolt.
If the segment gets an impact, it may be
damaged. Take care not to give an impact
to the segment when removing the bolt.
INSPECTION

Kick shaft and ratchet wheel

1. Check:
EC4C4300
Kick gear, kick idle gear and ratchet wheel
1. Inspect:
4 - 75
• Kick shaft assembly 1
• Bolt (shift guide)
• Shift guide 1
• Shift lever assembly 2
• Bolt (segment) 1
• Segment 2
CAUTION:
• Ratchet wheel 1 smooth movement
Unsmooth movement → Replace.
• Kick shaft 2
Wear/damage → Replace.
• Spring 3
Broken → Replace.
• Kick gear 1
• Kick idle gear 2
• Ratchet wheel 3
• Gear teeth a
• Ratchet teeth b
Wear/damage → Replace.
ENG