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Beforeassembling y our
gas grill, use the parts
list to check that all necessary parts have been
included• Inspect grill and cart parts for damage
as you proceed• Do not assemble or operate your
grill if it appears damaged• If you have questions
during the assembly process, call 1-888-317-7642,
8am - 11pm CST, Monday through Friday•
CAUTION:
While it is possible for one person to assemble
this gas grill, have assistance from another person
when handling some of the larger, heavier pieces,
especially the grill head.
Remove all cart parts, hardware, and grill head
from carton. Assemble the gas grill on a protective
work surface to avoid scratching grill surfaces.
Refer to parts list and hardware pack illustrations
to help you assemble your grill•
Assembling
The Grill Cart
1. Position Bottom Shelf (Parts List Item #31)
with its front vertical ledge facing down. Before
attaching the Cart Legs to the Bottom Shelf,
make sure its 2 holes for Door Stop are
located in the front. See Fig. 1. Install the
Cart Legs-Castor Side on the left side of the
Bottom Shelf, with the Drawer Channel facing
in. The 90 degree lip on sides and back of
Bottom Shelf must be on the outside of the
Side Panels for proper fit. Secure using 2 of
the 1/4"x1/2" Phillips head screws and nuts
provided. Install the Cart Legs-Wheel Side to
the other side of Bottom Shelf by using the
same-sized screws and nuts.
2. Install Rear Panel to inside of Side Panels by using
3 of the 1/4"x1/2" Phillips head screws and nuts.
See Fig. 2.
3. Screw the 2 Castors into Castor Seats (see
bottom of Cart Legs-Castor Side). Turn the
threaded castor stem by hand, clockwise until it
stops•Tighten with an Open-end 11/16" wrench.
4. Install the 2 Wheels to the Cart Legs-Wheel
Side, by inserting the wheel bolt through the
wheel and axle hole on the cart leg as shown
in Fig. 2. Put spring washer and 3/8" nut onto
bolt and tighten securely using a size 4 phillips
screwddver. Do not overtightan or wheel will not
turn freely. Snap Wheel Hubs onto the wheels•
5. Position Top Panel (Parts List Item #24) with
its front vertical ledge facing up. Before install-
ing the Top Panel, make sure its 2 holes for
the Door Stop are located in the front• Place
Top Panel into position, with the 90 degree lip
on the outside of Rear Panel. See Fig. 3.
Secure firmly using 7 of the 1/4"x1/2" Phillips
head screws and nuts provided•
Figure 1
DRAWER CHANNEL
- _
.:_/
IMPORTANT:
._-
The 90 degree lip of
•
./
_
Bottom Sheff should
-
_/.
i
be outside of Side
;J;
'
Panel.
CART LEGS
_:_:
i •
SIDE PANEL
CASTOR
:::
,
SEAT
• ,:
::
HOLES FOR
DOORSTOP
J "
BOTTOM SHELF
OF CABINET-
Parts List Item #31
Figure 2
CASTOR
_..
..:
•
SEAT
;-.'
CASTOR
•
_WHEELHUB
REAR PANEL
'
SIDE PANEL
Figure 3
IMPORTANT:
... "
:" :-:.
_
The 90 degree
lip in
HOLES
FOR
< _.....
:':
"
o_uesiLde(_ofheOUa_ b e
DOOR STOP _
;'"
Panel.
TOP PANEL OF
:
;:-" .
.
.
CABINET-Parts
_;_-.
.
,
List Item #24
-"
SIDE PANEL
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