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Frymaster 14 Series Operator's Manual
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Frymaster 14 Series Operator's Manual

Frymaster electric fryer operator's manual
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OPERATOR'S MANUAL
FRYMASTER BIELA14 SERIES LOV™
ELECTRIC FRYER
This equipment chapter is to be
FOR YOUR SAFETY
installed in the Fryer Section of the
Do Not Store or use gasoline or other
Equipment Manual.
flammable vapors and liquids in the
vicinity of this or any other appliance.
MANUFACTURED
BY
8700 Line Ave.
SHREVEPORT, LOUISIANA 71106
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-219-7135

TABLE OF CONTENTS

WARRANTY STATEMENT................................................................................................... Page i
INTRODUCTION................................................................................................................... Page 1-1
INSTALLATION INSTRUCTIONS ....................................................................................... Page 2-1
OPERATING INSTRUCTIONS ............................................................................................. Page 3-1
M2007 COMPUTER INSTRUCTIONS ................................................................................. Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM........................................................... Page 5-1
PREVENTIVE MAINTENANCE ............................................................................................ Page 6-1
OPERATOR TROUBLESHOOTING..................................................................................... Page 7-1
Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129
PHONE 318-865-1711
FAX 318-219-7135
SERVICE HOTLINE 1-800-24-FRYER
FEBRUARY 2008
PRINTED IN THE UNITED STATES
*8196239*

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Summary of Contents for Frymaster 14 Series

  • Page 1: Table Of Contents

    M2007 COMPUTER INSTRUCTIONS ... Page 4-1 OPERATING THE BUILT-IN FILTRATION SYSTEM... Page 5-1 PREVENTIVE MAINTENANCE ... Page 6-1 OPERATOR TROUBLESHOOTING... Page 7-1 Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129 PHONE 318-865-1711 FAX 318-219-7135 SERVICE HOTLINE 1-800-24-FRYER FEBRUARY 2008...
  • Page 2 IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 Some food particles can spontaneously combust if left soaking in certain shortening material. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels.

  • Page 4: Warranty Statement

    100 miles/160 km of travel (50 miles/80 km each way). B. WARRANTY PROVISIONS - FRYPOTS If a frypot develops a leak within ten years after installation, Frymaster will, at its option, either replace the entire battery or replace the frypot, allowing up to the maximum time per the Frymaster time allowance chart hours of straight-time labor.
  • Page 5 • operating the frypot without shortening or other liquid in the frypot; • no fryer will be warranted under the ten-year program for which a proper start-up form has not been received. This warranty also does not cover: • transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours;...

  • Page 6: Introduction

    BIELA14 SERIES LOV™ ELECTRIC FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIELA14 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV™...
  • Page 7 Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.
  • Page 8 QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.
  • Page 9 FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster Dean FASCs. If you do not have access to this list, contact the Frymaster Dean Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com.

  • Page 10: Installation Instructions

    Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
  • Page 11 If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard. This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
  • Page 12 After Fryers Are Positioned At the Frying Station No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. WARNING WIRE MIN.
  • Page 13 Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. provided with the fryer. If the restraint kit is missing contact your local Frymaster Dean Factory Authorized Service Center (FASC).

  • Page 14: Operating Instructions

    BIELA14 SERIES LOV™ ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIELA314 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture. 3–1...
  • Page 15 3. Place the frypot covers on the frypots. 3.2 Operation If this is the first time the fryer is being used, refer to the frypot deep clean (boil-out) procedure on Page 4- This fryer is equipped with M2007 computers (illustrated below). Refer to the M2007 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures.
  • Page 16 Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer. The system is now ready for operation. As the fryer heats to preprogrammed temperatures, the system will energize and then slowly add oil to the frypot as needed, until the oil reaches an optimal level.
  • Page 17 4. Put the tube in the new full container (see Figure 8). Figure 8 5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 5). 6. Press the JIB reset switch to turn the yellow JIB LED off (see Figure 9).
  • Page 18 Waste oil is pumped from the fryer, via the fitting located on the right, to the disposal tanks and fresh oil is pumped from the tanks, thru the fitting located on the left, to the fryer (see Figure 10).

  • Page 19: M2007 Computer Instructions

    BIELA14 SERIES LOV™ ELECTRIC FRYER CHAPTER 4: M2007 COMPUTER INSTRUCTIONS Cook Cycle FR FRIES Selection Buttons ON/OFF M2007 General Information Welcome to the M2007, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat.
  • Page 20 Basic Operation...
  • Page 21 Cooking with Multi-Product Display...
  • Page 22 Cooking with Dedicated Display...
  • Page 23 Changing from Breakfast Setup to Lunch Press and quickly release product button for french fries. Computer will change from Hash Brn to <<<<<>>>>>; an alarm will sound. Press and hold the cook channel button under the display until a beep is heard. Display changes to FR Fries.
  • Page 24 Changing from Lunch Setup to Breakfast...
  • Page 25 (see Figure 1), if pressed once when the fryer is on, shows the recovery time for each vat from the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C). Maximum recovery time should not exceed 1:40 for electric or 2:25 for gas.
  • Page 26 Deep Clean Mode ……..……………………...…………………………………….. High-Limit Test …………….…………………….…………………………………….. High-Limit Test 1 High-Limit Test 2 Fryer Setup …………………….……………………………………………………………….. Level 2 Program (Manager Level) [Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234] Prod Comp Sensitivity for product...
  • Page 27 These parameters need to be set to allow the auto filtration, logs and other functions to operate correctly. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale from F° to C°. These settings should only be changed by a technician.
  • Page 28 8. Enter time in hours and minutes using the number buttons 0-9 (see Figure 8). 9. With the desired selection displayed, press the yes) button (see Figure 9). The computer displays ENTER TIME on the left and AM on the right if 12 hours system is chosen.
  • Page 29 17. With the desired selection displayed, press the yes) button (see Figure 17). The computer displays fryer type on the left and Elec on the right. 18. Use the 3and 4buttons (see Figure 18) to toggle between elec and gas.
  • Page 30 4.10 M2007 Common Tasks Covered in this section are common tasks used in stores: 1. Escaping out of a menu or sub-menu. 2. Adding new product items. 3. Storing menu items in product buttons. 4. Draining, disposing and refilling the vats. 4.10.1 Escape Menu Items To escape or back out of MENUS and SUB-MENUS, press the button (Figure 26).
  • Page 31 (1 yes) button to select the product to modify (see Figure 5. Press the 31). The computer displays modify alternating with yes no. (1 yes) button to modify selection (see Figure 32) or the 6. Press the (2 no) button to return to PRODUCT SELECTION. If yes is chosen, left display shows NAME and the right display shows product name (ex.
  • Page 32 14. With cook ID displayed on the left and a blinking P 13 displayed on the right, use the instructions in step eight to enter a four-letter name for the menu item. This is the shortened name that alternates with the cook time during a cook cycle.
  • Page 33 The computer displays ASSIGN BTN on the left and the chosen product on the right. To assign the entered product to a button, follow instructions below. 22. With the chosen product displayed on the right, and ASSIGN BUTTON on the left, press and hold for three seconds a button between 1-0 to assign the product.
  • Page 34 When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain deep clean (boil-out) solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
  • Page 35 3. With Auto Filter displayed, press the u (INFO) button (see Figure 57) to scroll to dispose. Computer displays DISPOSE. (1 yes) button to continue (see Figure 58). 4. Press the The computer display alternates between Dispose and Yes NO. (1 yes) button to continue (see Figure 59).
  • Page 36 4.10.4.3 Draining and Disposing Oil using Bulk Oil Systems Bulk oil systems use pumps to move the oil from the fryer to holding tanks for fresh and exhausted oil. Additional plumbing is used to connect the bulk oil systems to the fryers.
  • Page 37 6. Clean the vat with a scrub brush and when complete press the button to continue (see Figure 69) or if waste tank is full, the message clears and the computer displays OFF. The computer displays engage dispose switch. 7. Switch the bulk oil system switch to dispose (see Figure 70). If the bulk oil system waste tank is full, the computer displays RTI TANK FULL.
  • Page 38 4.10.4.4 Refilling the Vat from Bulk Oil Systems after Disposal The computer displays fill pot from bulk. The bulk oil refill pump uses a momentary switch. It only pumps when the switch is depressed. (1 yes) button to refill the vat until the oil 1.
  • Page 39 4.11.2 Drain to Pan The drain to pan function drains the oil from the frypot to the filter pan. With the computer OFF 1. Press and hold the filter button for the selected vat to drain for three seconds (see Figure 80). Computer displays filter menu for three seconds, changing to Auto Filter.
  • Page 40 If the oil temperature is below setpoint the computer displays low temp. Once fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use. 4.11.4 Fill Pot from Bulk Fill pot from bulk selection is used when filling the frypot from a bulk oil system.
  • Page 41 If the oil temperature is below setpoint, the computer displays low temp. The system then checks the oil level, topping off if necessary. When the fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use.
  • Page 42 Product selection b. aif clock c. DEEP CLEAN MODE d. high limit test e. Fryer setup 4. With the desired selection displayed, press the chosen menu item (see Figure 100). 4.12.1 PRODUCT SELECTION 1. To add or edit products in the product selection mode see pg. 4-12 ADDING A NEW PRODUCT ITEM TO THE MENU Steps 4-30.
  • Page 43 NOTE: Press the t and u buttons to scroll. Press the 3and 4buttons to move between positions within the selections. When entering letters using the number keys use the following logic (ex. – To enter B, press the ABC key twice). When entering numbers, press the corresponding button using the 0-9 keys.
  • Page 44 7. Using the number keys enter the start time when AIF should be suspended (see Figure 108). 8. Press the 4 button to toggle from AM to PM (see Figure 109). 9. Press the u (INFO) button (see Figure 110). The computer displays 000 DUR.
  • Page 45 4.12.3 DEEP CLEAN MODE (BOIL-OUT) The deep clean mode is used to remove carbonized oil from the frypot. NOTE: Refer to Kay Chemical “Fryer Deep Clean Procedure” instructions to clean the LOV™ fryer. 1. Perform steps 1-3 on page 4-24.
  • Page 46 Allow oil to cool to 100°F (38°C) before draining into an appropriate METAL container for disposal. When draining oil into an appropriate MSDU or METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more. Otherwise oil could overflow and can cause injury.
  • Page 47 17. Bulk or JIB System: The drain valve closes and the computer displays SOLUTION added, alternating with Yes NO. Fill frypot to be cleaned with water and cleaning solution mix. Referring to maintenance requirement card and Kay Chemical provided instructions “Fryer Deep Clean Procedure” for McDonald’s deep clean (boil-out) procedure.
  • Page 48 BAD with an alert tone during testing. The high-limit test will destroy the oil. It should only be performed with old oil. The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the operating mode and displays the product.
  • Page 49 Generally this happens once the temperature reaches 410°F to 445°F (210°C to 229°C) for non-CE high limits and 392°F to 428°F (200°C to 220°C) for CE high limits. If the high-limit fails, the computer displays HI 2 BAD. If this happens, turn the fryer off and call for service immediately.
  • Page 50 4.13 Programming Level Two To enter Level two programming mode: 1. With the computer OFF press the TEMP and INFO buttons (see Figure 148) simultaneously for 10 seconds until LEVEL 2 is displayed; a third chirp sounds. The computer displays ENTER Code and sounds an alert. 2.
  • Page 51 The computer displays OFF. 4.13.2 E-LOG MODE The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first. The time, date and error code are displayed.
  • Page 52 2 – Selects password to enter level 2 mode. (Default is 1234) (1 yes) button to accept selection (see Figure 163). 5. Press the The computer displays FRYER SETUP on the left and 1234 on the right or the current password. 4-34 Figure 159...
  • Page 53 The computer displays FRYER SETUP on the left. The right side is blank. 7. Repeat steps 4-6 to change or confirm fryer setup, usage, level one and level two passwords. (2) button (see Figure 165) once to return to product level 2 8.
  • Page 54 7. Use the number keys, to set the tone frequency (see Figure 172). Select from three different frequencies. (2) button (see Figure 173) to return to product level 2 8. Press the program prompt. (2) button again (see Figure 174) to exit. 9.
  • Page 55 4.13.6 FILTER TIME The FLTR time option is used to set the amount of time which passes before the filtration prompt is displayed. This option is useful in lower volume stores, where filtration is desired more often than the amount the cook cycles would generate. 1.
  • Page 56 The INFO button is used to gather information as well as navigate menus. The INFO button, if pressed once, shows the recovery time for each vat from the last test. Recovery displays the time required for the fryer to raise the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C).
  • Page 57 4.14.2 REVIEW USAGE MODE The review usage is used to review historical information for the fryer such as the last date the usage tracking was reset, the total number of cook cycles per vat, the number of times the cook cycle was exited prior to completion and the number of hours the vat(s) have been on.
  • Page 58 3. Press the t and ubuttons (see Figure 191) to scroll between: FULL VAT CONFIGURATION a. usage since time, date – Usage since time and date of last reset. b. total cooks # – Number of cook cycles for all products. c.
  • Page 59 335° – Average oil temperature recorded during the cook cycle. h. heat on 70 – Percentage of the cook time the heat source was on. i. ready yes – Displays if the fryer was back to proper temperature before the cook cycle was started.
  • Page 60 BIELA14 SERIES LOV™ ELECTRIC FRYER CHAPTER 5: FILTRATION INSTRUCTIONS Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.
  • Page 61 4. Reinstall the crumb tray at the front of the pan. (See Figure 1) DO NOT USE FILTER POWDER WITH THE PAD! 5. Push the filter pan back into the fryer, positioning it under the fryer. The filtration system is now ready for use.
  • Page 62 Once filtering is complete the computer display changes to low temp until the fryer reaches setpoint. Once fryer reaches setpoint and the computer display changes to the product or dashed lines, the fryer is ready for use. The complete filtering process takes roughly three minutes.
  • Page 63 Computer displays is pot filled alternating with yes no again. If NO is chosen a third time (see Figure 9), the computer displays SERVICE REQUIRED. The fryer is disabled. Call your FASC to repair and reset the computer. Figure 4...
  • Page 64 15-minute timer cycle to repeat again. 5.4.3 Second Filter Error in a Row The computer displays FILTER REQUIRED. The fryer is disabled. Call your FASC to repair and reset the computer. (1 yes) button. DO NOT (2 NO) button before TWO minutes...
  • Page 65 4. a leaky O-ring on the pick-up tube, 5. a failed drain valve/actuator, or 6. a failed return valve/actuator. It is cleared by following the prompts. SERVICE REQUIRED, the fryer is locked out until reset by a technician. If filter menu is NORMAL...
  • Page 66 It takes approximately 60 seconds to completely reset the filter system. NOTE: The auto top off feature and the fryer continue to operate normally during this reset. The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs.
  • Page 67 Ensure that the filter pad or paper is replaced daily to keep the system operating correctly. 1. The fryer MUST be at setpoint temperature. With the computer OFF press and hold the FLTR button for three seconds (see Figure 14).
  • Page 68 5. Clean the vat with a scrub brush and press the continue when complete (see Figure 18). The drain valve closes and the vat is ready to be refilled with oil. The computer displays wash vat. (1 yes) button to continue (see Figure 19). 6.
  • Page 69 The computer displays polish alternating with yes no. (1 yes) button to continue (see Figure 22). 9. Press the The filter pump turns on. The drain and return valves are open and oil is pumped through the frypot. The computer displays STOP POLISH and a five minute countdown timer.

  • Page 70: Preventive Maintenance

    Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel Use McDonald’s All Purpose Concentrate.
  • Page 71 Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of caramelized cooking oil will form on the inside of the frypot. This film should be periodically removed by following the deep-clean (boil-out) procedure contained in Kay Chemical “Fryer Deep...
  • Page 72 Verify that heating elements are in good condition with no carbon/caramelized oil build-up. Inspect the ● elements for signs of extensive dry-firing. Verify that the tilt mechanism is working properly when lifting and lowering elements and that the ● element wires are not binding and/or chafing. Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s rating ●...

  • Page 73: Operator Troubleshooting

    Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
  • Page 74 A is displayed. Call 1-800-551-8633 for assistance. Call 1-800-551-8633 for assistance. Change the filter pad and ensure the filter pan has been removed from the fryer for a minimum of TWO minutes, (1 YES) following any then press additional instruction displayed on the computer.

  • Page 75: Ignition Failure

    If the desired scale is not displayed, repeat. Shut the fryer down immediately and call 1-800-551-8633 for assistance. Shut the fryer down and call 1-800-551- 8633 for assistance. Verify that the drain valves are fully closed.
  • Page 76 Drain valve or return A. AIF board has failed. valve stays open. B. Actuator has failed. A. Filter pan is not fully set into fryer. M2007 display shows B. Missing filter pan magnet. chk pan. C. Defective filter pan switch.
  • Page 77 Fryer tops off cold. Incorrect setpoint. A. Filter error exists. One vat doesn’t top off. B. Solenoid, pump, RTD or ATO issue. Corrective Action Ensure fryer is at setpoint before starting MAINT FILTER. Wait until the previous filtration cycle ends to start another filtration cycle.
  • Page 78 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 819-6239 SERVICE HOTLINE FEBRUARY 2008 PRINTED IN THE UNITED STATES 1-800-551-8633...

This manual is also suitable for:

Biela14 series