Frymaster Dean DF20000001 Service And Parts Manual
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Frymaster Dean DF20000001 Service And Parts Manual

Frymaster Dean DF20000001 Service And Parts Manual

Frymaster fryer service and parts manual
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certifi ed Technicians.
24-Hour Service Hotline 1-800-551-8633
SEPTEMBER 2006
*8196153*
www.frymaster.com
Email: service@frymaster.com

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Summary of Contents for Frymaster Dean DF20000001

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certifi ed Technicians. 24-Hour Service Hotline 1-800-551-8633 SEPTEMBER 2006 *8196153* www.frymaster.com Email: service@frymaster.com...
  • Page 2 FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK...

  • Page 5: Table Of Contents

    1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring ...1-4 1.2.4 Dean Computer Wiring ...1-5 1.2.5 Flatbottom Computer Wiring ...1-6 1.2.6 Dean/Frymaster Transformer/Filter Box Wiring ...1-7 1.2.7 Flatbottom 18/24 Transformer Box Wiring ...1-8 1.2.8 Flatbottom 24/24 Filter Box Wiring ...1-9 CHAPTER 2: Parts List 2.1 Accessories ...2-1...

  • Page 6: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES 1.1 General Frymaster’s Application Series fryers combine many types of fryers such as MJ35/45, H55, D50/60/80, Flatbottom 1824 and 2424 fryers. Service procedures for each of the specifi c fryers are covered in each fryers respective service and parts manuals. These manuals are accessible online at www.frymaster.com under online literature.

  • Page 7: Wiring Diagrams

    APPLICATION SERIES FRYERS CHAPTER 1: SERVICE PROCEDURES 1.2 Wiring Diagrams 1.2.1 FPP35/45 Electronic Ignition...

  • Page 8: Flatbottom Wiring

    1.2.2 Flatbottom Wiring...

  • Page 9: Mj35/45 Computer W/ Electronic Ignition Wiring

    1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring...

  • Page 10: Dean Computer Wiring

    1.2.4 Dean Computer Wiring...

  • Page 11: Flatbottom Computer Wiring

    1.2.5 Flatbottom Computer Wiring...
  • Page 12 1.2.6 Transformer/Filter Box Wiring Common Cabinet...

  • Page 13: Flatbottom 18/24 Transformer Box Wiring

    1.2.7 Flatbottom 18/24 Transformer Box Wiring...

  • Page 14: Flatbottom 24/24 Filter Box Wiring

    1.2.8 Flatbottom 24/24 Filter Box Wiring...

  • Page 15: Chapter 2: Parts List

    APPLICATION SERIES FRYERS This manual lists the unique cabinet and fi ltration parts for the Application Series Fryers. For common parts pertaining to the fryer, refer to the respective fryer’s service and parts manual. (ie., H50/55, Decathlon, etc.) These manuals may be accessed online at www.frymaster.com.

  • Page 16: Cabinetry

    2.2 Cabinetry 2.2.1 MJ35, MJ45, H55 / D50, D60, D80 Combinations Front of fryer. Rear of fryer. H255/DD250 Four station fryer shown.
  • Page 17 810-0326 200-8168 200-8227 220-0078 220-0882 220-0402 220-2210 220-0402 COMPONENT Cabinet Assemblies Two Station Fryer DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC) DF2x2 (SCFD150/MJ-H1x5) DF2x6 (MJ-H1x5/DD50) DF2x# (MJ-H1x5/D160) Three Station Fryer DF3x1-DF3x2-DF3x3 (D160/MJ-H2x5), DF2x5 (D160/15MC/MJ-H1x5) DF3x4 (MJ-H1x5/DD250) DF3x5 (D160/MJ-H2x5) DF3x# (DD250/MJ-H1x5) Four Station Fryer...
  • Page 18 220-1804 220-0886 200-8082 200-8455 220-2128 * Not illustrated. COMPONENT DF3x4 (MJ-H1x5/DD250) Four Station Fryer DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260) DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5) DF4x# (SCFD160/MC/MJ-H3x5) Five Station Fryer DF5x1 (245E/SCFD360), DF5X# (MJ-H2x5/D360) Brace, Right Lower Front DD50 LT/RT Three Station DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5),...
  • Page 19 801-0189 809-0821 823-4891 COMPONENT Five Station DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360) Bracket, Component Box Support Channel, Base Rear Two Station Fryer DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC) DF2x2 (SCFD150/MJ-H1x5), DF2x6 (MJ-H1x5/DD150 front only) DF2x5 (D160/15MC/MJ-H1x5) Three Station Fryer DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5) DF3x4 (MJ-H1x5/DD250) DF3x# (DD250/MJ-H1x5)
  • Page 20 2.2.2 MJ35, MJ45, H55, D50, D60, D80 and Gas Flatbottom Combinations H255/21824 Four station fryer shown. Front of fryer Rear of fryer...
  • Page 21 202-8942 212-8078 222-0012 232-0395 Post, Rear 200-8882 COMPONENT Two/Four Station Fryer DF2x# (1824/2424 Left non-fi lter) DF2x# (22424 Left), DF4x# (Left 32424/D60) DF2x# (22424 Right) DF2x# (22424 Right non-fi lter) DF2x# (SCF22424 Right) DF2x# (2424/D60 Right), DF4x# (Right 32424/D60) DF2x# (2424/2424)
  • Page 22 MJxxx, H2xx / 1824, 2424 Divider 1824, 2424 Flatbottom Pot Divider Post, Front Cabinet Brace, Firebox FB Brace, Upper Front/Rear Two Station Fryer DF2x# (2424L, SCF2424, 2424, 2424R, 2424R non-fi lter) DF2x# (2424/D60, 1824/2424L non-fi lter) Three Station Fryer DF3x# (MJ-H2x5/FB)
  • Page 23 810-1494 810-0944 823-4891 809-0821 801-0189 826-1389 COMPONENT Channel, Cabinet Base Front Left/Center Two Station Fryer DF2x# (2424/2424L, 2424, SCF2424R, 2424R) DF2x# (1824/2424L non-fi lter, 2424/D60) DF2x# (2424R non-fi lter) Three/Five Station Fryer DF3x# (MJ-H2x5/FB, MJ-Hx5/D60/1824) DF3x# (32424E) DF5x# (22424/26MC/MJ-H3x5) Four Station Fryer...

  • Page 24: Top Cap Assemblies

    2.3 Top Cap Assemblies continued on next page... 2-10...
  • Page 25 2.3 Top Cap Assemblies cont. ITEM PART # 106-5318 106-5496 106-6798 106-5471 823-5301 823-5308 823-5478 106-5496 106-5470 823-5123 823-5078 823-5504 823-5514 823-5989 823-5982 106-4653 106-4654 106-5234 106-7638 823-5467 106-7368 106-4655 * Not illustrated. COMPONENT Topcap Assemblies / Marine Edges Two Station Topcaps DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC) DF2x5 (D160/15MC/MJ-H1x5) DF2x6 (MJ-H1x5/DD150)

  • Page 26: Flue Caps, Control Panel Frame Assemblies And Bezels

    2.4 Flue Caps, Control Panel Frame Assemblies and Bezels ITEM PART # 106-5319 106-5137 106-5455 106-6827 106-5432 106-5469 106-4926 106-4927 823-5514 106-7069 106-4389 106-4656 106-5235 106-5378 106-7366 106-4657 COMPONENT Fluecap Assemblies Two Station Fluecaps DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC) DF4x5 (24MC/2424) Right Side Three Station Fluecaps DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5), DF2x5 (D160/15MC/MJ-H1x5)
  • Page 27 2.4 Flue Caps, Control Panel Frame Assemblies and Bezels ITEM PART # 106-5320 106-6826 106-5495 106-4984 106-5453 106-5431 106-6332 106-5467 106-4754 106-4918 106-5446 106-4315 106-5375 106-4433 106-7367 106-4456 210-5046 210-9266 210-8971 210-7002 230-0439 230-0394 230-0394 230-0090 210-5819 210-8522 210-8175 230-1675 230-0410 230-1948 230-0338...

  • Page 28: Upper And Lower Cabinet Back Panels

    2.5 Upper and Lower Cabinet Back Panels ITEM PART # 200-8886 220-0366 220-0093 200-8593 230-0241* 200-8458 230-0239* 200-8457 200-9781 200-0481 220-0413 220-0337 220-0440 200-8597 * Stainless steel ** Not illustrated. COMPONENT Upper Cabinet Backs Single Station Backs 2424 - DF4x# (32424/D60), DF6x1 (MJ-H2x5/FB24/32424) 2424 - YUM Two Station Backs D60/MJ-Hx5 - DF2x1 (SCFD160/MJ-H1x5CSC),...
  • Page 29 2.5 Upper and Lower Back Panels cont. ITEM PART # 200-8885 220-0365 220-0091 200-8594 230-0242* 200-8595 230-0240* 200-8539 220-0180 200-0179 220-0412 220-0336 220-0441 200-8596 * Stainless Steel COMPONENT Lower Cabinet Backs Single Station Backs 2424 - DF4x# (32424/D60), DF6x1 (MJ-H2x5/FB24/32424) 2424 - YUM Two Station Backs D60/MJ-Hx5 - DF2x1 (SCFD160/MJ-H1x5CSC),...

  • Page 30: Door Assemblies

    2.6 Door Assemblies ITEM PART # 106-3965 106-3966 106-4512 106-4309 106-5248 106-4753 200-6814 200-6822 200-8538 200-8076 200-8872 210-9739 210-8077 809-0449 824-1344 824-1342 824-1435 824-1386 824-1480 COMPONENT Door Assemblies MJ35/45 D60, 1824 2424 Left 2424 Right Panel, Liner MJ35/45 D60, 1824 2424 Left, 2424 Right Handle MJ35/45, H55...

  • Page 31: Drain Assemblies

    2.7 Drain Assemblies 2-17...
  • Page 32 2.7 Drain Assemblies cont. 2-18...
  • Page 33 2.7 Drain Assemblies cont. ITEM PART # 812-1880 812-1873 812-1881 812-1878 823-5046 823-4929 812-1882 823-4876 823-4678 823-5506 812-1876 823-4639 823-4853 823-5066 812-1874 200-8561 200-8560 200-6603 200-6751 200-8128 200-0442 823-5089 823-4682 823-4854 823-4641 823-5311 823-5474 823-4681 823-5084 816-0625 809-0969 816-0630 812-1875 812-1879 823-5701 220-2046...

  • Page 34: Drain Valve Assemblies

    2.8 Drain Valve Assemblies 106-4690 106-1106 106-5430 2-20...
  • Page 35 2.8 Drain Valve Assemblies cont. ITEM PART # 106-4690 106-1106 106-5430 200-6496 806-8137 807-2103 826-1366 809-0540 810-1018 816-0135 816-0220 816-0547 823-5064 901-2348 816-0639 824-1602 900-2841 900-2936 106-3982 200-1257 200-8867 807-2104 810-2867 816-0544 823-4883 COMPONENT Drain Valve Assembly, MJ45/D50/D60 Drain Valve Assembly, H55 Drain Valve Assembly, Flatbottom Support, Drain Tube Bracket, Switch...

  • Page 36: Filter Pump Assemblies

    2.9 Filter Pump Assemblies MJ-Hx5 and D50/60/80 Combinations Filter Pump Wiring MJ-H, D50/60/80 and Flatbottom Combinations 2-22...
  • Page 37 2.9 Filter Pump Assemblies cont. ITEM PART # 826-1712 826-1264 816-0093 106-5162 810-1668 812-1497 812-1500 813-0022 813-0165 813-0304 813-0342 813-0530 813-0838 813-0537 810-3071 816-0093 810-1669 813-0003 813-0031 813-0068 813-0087 813-0112 813-0168 106-3470 COMPONENT Pump and Motor Assembly 115V 60Hz Motor 115V 60Hz Pump and Gasket Kit, Viking 4GPM 2-piece Gasket, Pump/Motor Pump, Wiring Assembly...

  • Page 38: Filter Plumbing

    2.10 Filter Plumbing ITEM PART # 106-6646 106-4427 824-1618 810-1669 200-8404 810-1057 810-1159 COMPONENT Plumbing Assembly, Filter Bracket Assembly, Suction Tube Plate Weldment, Filter Pump Adapter, Female 7/8 OD x 1/2” Bridge, Suction Tube Flexline 5/8” OD x 13.00” Flexline, 5.00” Oil Return 2-24...

  • Page 39: Filter Pan Assemblies

    2.11 Filter Pan Assemblies ITEM PART # 106-5388 106-6130 106-5313 200-5726 809-0070 810-2805 823-3361 823-5138 823-5737 823-5471 823-5546 106-3675 823-3480 823-5833 823-5090 106-6131 * Not illustrated. COMPONENT Filter Pan Assembly, Com Cab 60 Filter - MJ-Hx5 and D50/60 Combinations Filter Pan Assembly, Flatbottom - Flatbottom Combinations (use 106-4720 for DF6x1) Lid Assembly - (fi...

  • Page 40: Transformer And Filter Box Assemblies

    2.12 Transformer and Filter Box Assemblies 106-4839 106-5112 106-5113 106-5109 ITEM PART # 106-4839 106-5112 106-5113 806-6150 106-5111 106-4881 106-5109 106-4994 824-1242 200-1415 200-6721 807-0012 807-0070 807-0800 807-1683 * Not illustrated. COMPONENT Box Assembly, Transformer/Filter Common Cabinet 2xx Box Assembly, Transformer/Filter Tube/Flatbottom Box Assembly, Transformer/Filter Flatbottom/Flatbottom Box Assembly, Transformer 100/120V H255 Box Assembly, Transformer Tube/Open Single...
  • Page 41 2.12 Transformer and Filter Box Assemblies cont. ITEM PART # 807-1973 807-2176 810-1164 816-0217 824-1557 200-1415 824-1558 200-1415 900-2700 900-2702 900-2703 824-1530 200-9392 200-9288 900-2708 900-2709 200-9049 900-2708 824-1551 200-9392 * Not illustrated. COMPONENT Terminal Post Transformer V/T Dual Voltage Block, 1 PLC Screwless Terminal Paper, Insulating Terminal Block CE Box, Weldment, Tube/FB Filter...
  • Page 42 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6153 PRINTED IN THE UNITED STATES 1-800-551-8633 SEPTEMBER 2006...

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