Frymaster 824E Installation & Operation Manual
Frymaster 824E Installation & Operation Manual

Frymaster 824E Installation & Operation Manual

Flatbottom series electric fryers

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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
Price: $6.00
*8195700*
24-Hour Service Hotline 1-800-551-8633
819-5700
March 2003

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Summary of Contents for Frymaster 824E

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 *8195700* 24-Hour Service Hotline 1-800-551-8633 819-5700 March 2003...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 See Chapter 1 of this manual for definition of qualified service personnel. The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 4: Table Of Contents

    General...2-1 Unpacking ...2-1 Fryer Installation...2-2 Frypot Boil-Out...2-4 OPERATION AND ROUTINE MAINTENANCE ...3-1 Start-Up...3-1 General Use of the Fryer...3-2 Draining and Manual Filtering of Fryers without Built-In Filtration ...3-3 Shut-Down ...3-3 Cleaning and Routine Maintenance ...3-4 UNDER-FRYER-FILTER (UFF) FILTRATION ...4-1 General...4-1 Filter Assembly...4-1...
  • Page 5: Introduction

    Power options include 208V, 240V, or 480V. Fryer operation is controlled by a standard thermostat control or an optional solid-state controller. The controls, whichever type, are mounted inside the cabinet behind the door on or near the cabinet floor.
  • Page 6: Installation, Operating, And Service Personnel

    Dean equipment. A list of Frymaster Dean Factory Authorized Service Centers (FASC) is included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the warranty on your equipment.
  • Page 7: Shipping Damage Claim Procedure

    Parts orders should be placed directly with your local FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster Dean FASCs. If you do not have access to this list, contact the Frymaster Dean Service Department.
  • Page 8: Installation Instructions

    Do not block the area around the base or under the fryers. After Unpacking Check the fryer(s) for visible damage; if damage is observed, do not refuse shipment. Refer to Section 1.5 in Chapter 1 for the shipping damage claim procedure.
  • Page 9: Fryer Installation

    If the floor is uneven or has a decided slope, level the unit with metal shims, since the adjustment required may exceed the thread available in the leg.
  • Page 10 Single fryers may tip and cause personal injury if not secured in a stationary position. 5. If the fryer is equipped with a power cord, plug the cord securely into a properly grounded outlet of appropriate voltage for the specific fryer configuration.
  • Page 11: Frypot Boilout

    Also, after the fryer has been in use for a period of time, a hard film of caramelized vegetable oil will form on the inside of the frypot. This film should be periodically removed by following the boilout procedure.
  • Page 12 If the elements DO NOT turn off, press the POWER switch to the OFF position. If you are not a Frymaster/Dean certified technician, call your local FASC for service. DO NOT attempt to operate the fryer until the problem has been corrected! If you are a certified technician, refer to the troubleshooting guides in Chapter 5 of this manual.
  • Page 13 6. Press the fryer POWER switch to the OFF position. If the unit is equipped with a boilout switch, press that switch to the OFF position. 7. Add two gallons of cold water. Drain the solution into a suitable container (not the filter pan) and clean any remaining stubborn spots with a brush or scouring pad.
  • Page 14: Operation And Routine Maintenance

    POWER switch to the POWER position. If the fryer is so equipped, press the FRYER RESET switch for a couple of seconds then release it. If the light in the reset switch does not remain lit when the switch is released, verify that the drain valve is fully closed, and then press the reset switch again.
  • Page 15: General Use Of The Fryer

    4. When the fryer is not in use, the temperature should be reduced to prolong the life of the oil or shortening. It is good practice to experiment to determine the optimum temperature and load conditions for the various foods to be fried.
  • Page 16: Draining And Manual Filtering Of Fryers Without Built-In Filtration

    Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.
  • Page 17: Cleaning And Routine Maintenance

    The resulting scratches will be almost impossible to remove. 3. Clean inside the fryer cabinet with a dry, clean cloth to remove dust and any large debris. Wipe all accessible metal surfaces and components with a cloth dampened with a solution of detergent and hot water to remove accumulated oil/shortening.
  • Page 18: General

    This maximizes the useful life of the oil or shortening, imparts a better flavor to the product being prepared and minimizes flavor transfer. LEAVE FRYER OFF FOR A MINIMUM OF 10 MINUTES PRIOR TO FILTERING TO ALLOW FRYPOT HEAT TO DISSIPATE. FRYPOT DAMAGE CAN OCCUR IF THE OIL IS DRAINED IMMEDIATELY AFTER TURNING FRYER OFF.
  • Page 19 5. Sprinkle 16 ounces (2 cups) of Magnasol XL filter powder evenly over the filter screen. DO NOT use other types of filter powder.
  • Page 20: Filtering Procedure

    4. Disassemble and clean the leaf filter assembly. Refer to Section 4.4 for specific disassembly and cleaning instructions. 5. Turn the fryer OFF and allow the oil to cool for a minimum of 10 minutes before draining oil into filter pan. Immediately before draining, stir the oil in the frypot using the brush.
  • Page 21 8. Leave the fryer drain valve open for approximately 5 minutes, allowing the oil to circulate through the frypot and back into the filter. This step is commonly referred to as polishing and it extends oil life and improves cooking flavor.
  • Page 22: Disassembly, Cleaning, And Reassembly Of The Magnum Leaf Filter

    Disassembly, Cleaning, and Reassembly of the Magnum Leaf Filter Flatbottom Series electric fryers with built-in filtration come equipped with a Magnasol Magnum Leaf Filter, which eliminates the need for filter paper. Follow the instructions below to disassemble, clean, and reassemble the filter. Dissassembly 1.
  • Page 23: Reassembly

    Reassembly 1. Place the two outer screens together and align their edges. Steps 1 and 2 - Stack outer screens and insert edges into frame. Insert the screens into one of the frame halves (it doesn’t matter which one). Ensure that the hole in the top screen is on the same side of the frame as the handle.
  • Page 24: Filter Troubleshooting

    Pumping is erratic. Oil not being returned to frypot. After filtering, fryer does not operate properly. Return valve not fully open. Tripped circuit breaker. Incorrect or no line voltage. Failed return valve microswitch. Allow motor to cool for at least 45 minutes and then press thermal overload switch on motor.
  • Page 25: Wiring Diagram And Common Repair Parts List

    FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 5: WIRING DIAGRAM AND COMMON REPAIR PARTS LIST Wiring Diagram...
  • Page 26: Common Repair Parts

    Common Repair Parts...
  • Page 27 ITEM PART # 807-3764 Element, 208VAC 6.3 kW Heating 823-3760 Element Assembly, 208 VAC 6.3 kW Heating 200-3435SP Element/Probe Guard, Left or Right 106-2120 Fuse Assembly, 5 Amp w/Leads 807-3750 Fuse, 300V 5 Amp 807-3751 Holder, Fuse 106-2135 Panel Assembly, Power/Reset/Boil-Out 807-3574 Switch, Power 807-3576...
  • Page 29 ITEM PART # 106-1683 Hose Assembly, Complete Vacuum 810-2245 Hose Assembly, 16 ¾-inch Flexible 810-2170 Quick-Disconnect, ½-inch Male 810-2173 Quick-Disconnect, ½-inch Female 106-1831 Quick-Disconnect Assembly, ⅜-inch Female 823-3492 Lid, Filter Pan 823-3509 Pan, Crumb 810-2237 Filter Assembly, Magnasol Leaf 823-3480 Pan Assembly, Filter 106-1693 Carriage Assembly, SCF Filter System (Filter Caddy)
  • Page 30 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 SERVICE HOTLINE *8195700* PRINTED IN THE UNITED STATES 1-800-551-8633 MARCH 2003...

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