Rear Brake Caliper Installation; Brake Pedal Removal - DAELIM ROADWIN VJ125 Service Manual

BOOT BOOT BOOT BOOT BOOT
BOOT BOOT BOOT BOOT
BOOT BOOT
BOOT BOOT BOOT BOOT BOOT
PAD SPRING
PAD SPRING PAD SPRING PAD SPRING PAD SPRING
PAD SPRING PAD SPRING PAD SPRING PAD SPRING
PAD SPRING PAD SPRING PAD SPRING PAD SPRING
PAD SPRING PAD SPRING PAD SPRING
OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS
BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS
BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS
BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS
BRACKET BOLTS BRACKET BOLTS BRACKET BOLTS
MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY
MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY
MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY
MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY MAIN STEP BAR ASSEMBLY
MAIN STEP BAR ASSEMBLY
JOINT PIN C JOINT PIN C JOINT PIN C
JOINT PIN C JOINT PIN C
JOINT PIN C JOINT PIN C JOINT PIN C JOINT PIN C JOINT PIN C JOINT PIN C
JOINT PIN C JOINT PIN C JOINT PIN C JOINT PIN C
JOINT PIN C
BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL
BRAKE PEDAL BRAKE PEDAL
BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL
BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL BRAKE PEDAL
BRAKE PEDAL
SPRING SPRING SPRING
SPRING SPRING
SPRING SPRING SPRING SPRING SPRING SPRING
SPRING SPRING SPRING SPRING
SPRING
EXTERNAL EXTERNAL EXTERNAL EXTERNAL EXTERNAL
EXTERNAL EXTERNAL EXTERNAL EXTERNAL
EXTERNAL EXTERNAL EXTERNAL EXTERNAL
EXTERNAL EXTERNAL EXTERNAL
CIR-CLIP CIR-CLIP CIR-CLIP CIR-CLIP CIR-CLIP
CIR-CLIP CIR-CLIP CIR-CLIP CIR-CLIP
CIR-CLIP CIR-CLIP CIR-CLIP CIR-CLIP
CIR-CLIP CIR-CLIP CIR-CLIP
CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET
CALIPER BRACKET CALIPER BRACKET
CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET
CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET CALIPER BRACKET
CALIPER CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER
SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS
SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS
SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS
SOCKET BOLTS SOCKET BOLTS SOCKET BOLTS
COTTER PIN COTTER PIN COTTER PIN
COTTER PIN COTTER PIN
COTTER PIN COTTER PIN COTTER PIN COTTER PIN COTTER PIN COTTER PIN
COTTER PIN COTTER PIN COTTER PIN COTTER PIN
COTTER PIN
HYDRAULIC BRAKE
Apply the boot with silicone grease.
Install the boot into the groove of the caliper body.
Install the pad spring into the caliper body.
Install the caliper pin bolt and caliper bracket into the
caliper body.
INSTALLATION
Install the brake pads and caliper onto the rear caliper
bracket. ( 15-7)
Install and tighten the caliper mounting bolt to the
specified torque.
TORQUE : 3.0 kgf m (30 N m)
Install the brake hose eyelet to the caliper body with
two new washers and oil bolt.
Tighten the oil bolt to the specified torque.
TORQUE : 3.4 kgf m (34 N m)
Fill and bleed the rear brake hydraulic system.
( 15-7)
BRAKE PEDAL
REMOVAL
Remove the main step holder mounting socket bolts
and main stepbar assembly.
Unhook the stop switch spring from the brake pedal
spring.
Remove and discard the brake pedal joint cotter pin.
Remove the joint pin C.
Unhook the brake pedal spring from the brake pedal.
Remove the external cir-clip, washer and brake pedal.
15-23