DAELIM ROADWIN VJ125 Service Manual page 75

CLUTCH/GEARSHIFT
FEELER CAUGE
FEELER CAUGE FEELER CAUGE FEELER CAUGE FEELER CAUGE
FEELER CAUGE FEELER CAUGE FEELER CAUGE FEELER CAUGE FEELER CAUGE FEELER CAUGE
FEELER CAUGE FEELER CAUGE FEELER CAUGE FEELER CAUGE
FEELER CAUGE FEELER CAUGE FEELER CAUGE
7-6
CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING
CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING
CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING
CLUTCH SPRING CLUTCH SPRING CLUTCH SPRING
DISK DISK DISK
DISK DISK DISK DISK
DISK DISK DISK DISK
DISK DISK DISK DISK DISK DISK
DISK
CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE
CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE
CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE
CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE CLUTCH PLATE
Measure the clutch spring free length; replace the
springs if the measurement is not within the service
limit.
SERVICE LIMIT : 34.2mm
If the motorcycle has been used for a long time,
the clutch springs free lingth will be shorten,
because the clutch springs are compressed while
the clutch is disengaged.
Replace the clutch springs as a set so that the
disks contact evenly with the clutch plates.
Check the clutch disk for scoring or discoloration;
replace as necessary.
Measure the disk thickness and replace the disks if
the service limit is exceeded.
SERVICE LIMIT : 2.6mm
Replace the clutch disks and plates as a set.
Check the clutch plates for warpage or dis-
coloration; replace as necessary.
Check for plate warpage on a surface plate using a
feeler gauge; replace if the service limit is
exceeded.
SERVICE LIMIT : 0.2mm
Warped clutch plates prevent the clutch from
disengaging properly.
Check the slots in the clutch outer for nicks or
indentations made by the clutch discs. If necessary
replace them.
Measure the clutch outer inside diameter.
SERVICE LIMIT : 28.030mm
Measure the clutch outer guide outsider diameter.
SERVICE LIMIT : 27.950mm