Front Brake Caliper Installation; Rear Brake Caliper Removal - DAELIM ROADWIN VJ125 Service Manual

HYDRAULIC BRAKE
DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL
BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS BOLTS
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT
WASHERS WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS
15-20
PISTION SEAL PISTION SEAL PISTION SEAL
PISTION SEAL PISTION SEAL PISTION SEAL PISTION SEAL
PISTION SEAL PISTION SEAL PISTION SEAL PISTION SEAL
PISTION SEAL PISTION SEAL PISTION SEAL PISTION SEAL PISTION SEAL
CALIPER PISTON CALIPER PISTON CALIPER PISTON
CALIPER PISTON CALIPER PISTON
CALIPER PISTON CALIPER PISTON CALIPER PISTON CALIPER PISTON CALIPER PISTON CALIPER PISTON
CALIPER PISTON CALIPER PISTON CALIPER PISTON CALIPER PISTON
CALIPER PISTON
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
Coat the new piston seals with clean brake fluid.
Coat the new dust seals with silicone grease.
Install the piston seal and dust seal into the groove of
the caliper body.
Coat the caliper pistons with clean brake fluid and
install them into the caliper cylinder with their opening
ends toward the pad.
Apply the boot with silicone grease.
Install the boot into the groove of the caliper body.
Install the pad spring into the caliper body.
Install the caliper pin bolt and caliper bracket into the
caliper body.
INSTALLATION
Install the brake pads and caliper onto the front fork.
( 15-6)
Install the tighten the new caliper mounting bolts to the
specified torque.
TORQUE : 3.0kgf m (30 N m)
Install the brake hose eyelet to the caliper body with
two new washers and oil bolt.
Tighten the oil bolt to the specified torque.
TORQUE : 3.4kgf m (34 N m)
Fill and bleed the front brake hydraulic system.
( 15-5)
REAR BRAKE CALIPER
REMOVAL
Drain the rear brake hydraulic system. ( 15-5)
Remove the oil bolt, washers and brake hose eyelet
joint.
Avoid spilling fluid on painted, plastic, or rubber
parts.