Handlebars Installation - DAELIM ROADWIN VJ125 Service Manual

HANDLE PIPE HANDLE PIPE HANDLE PIPE
HANDLE PIPE HANDLE PIPE HANDLE PIPE HANDLE PIPE
HANDLE PIPE HANDLE PIPE HANDLE PIPE HANDLE PIPE
HANDLE PIPE HANDLE PIPE HANDLE PIPE HANDLE PIPE HANDLE PIPE
"UP" MARK
"UP" MARK "UP" MARK "UP" MARK "UP" MARK
"UP" MARK "UP" MARK "UP" MARK "UP" MARK "UP" MARK "UP" MARK
"UP" MARK "UP" MARK "UP" MARK "UP" MARK "UP" MARK
SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING
SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING
SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING
SWITCH HOUSING SWITCH HOUSING SWITCH HOUSING
FRONT WHEEL/FRONT FORK/STEERING
FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE
FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE
FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE
FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE FORK TOP BRIDGE HOLE
PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK
HOLE
HOLE HOLE HOLE HOLE HOLE HOLE
HOLE HOLE HOLE HOLE
HOLE HOLE HOLE HOLE HOLE HOLE HOLE
PIN PIN PIN
PIN PIN PIN PIN PIN PIN
PIN PIN PIN PIN
PIN PIN PIN
INSTALLATION
Install the handlebars onto the front forks.
Install the handle pipe while aligning its grooves with
the fork top bridge holes.
Tighten the handle pipe pinch bolts to the specified
torque.
TORQUE : 2.6kgf m (26N m)
Install the clutch lever bracket with the "UP" mark of
the holder facing up.
Install the clutch lever bracket by aligning the end of
the holder with the punch mark on the handlebar.
Tighten the upper bolt first, then the lower bolt.
Connect the choke cable to the choke lever.
Install the winker switch housing aligning its locating
pin with the hole in the handlebar.
Tighten the forward screw first, then the rear screw.
Apply DAELIM Bond A to the inside of the grip and
to the clean surfaces of the left handlebar and throttle
grip.
Wait 3~5 minutes and install the grip.
Rotate the grip for even application of the adhesive.
Clean the bonding surface to avoid oil, grease or
gasoline from attaching.
Leave it for minimum 1 hour until the bond it dried.
13-5