DAELIM S-FIVE Service Manual page 182

STARTER MOTOR
STARTING MOTOR WILL NOT TURN
1. Apply the brake and check the brake
stop light for operation.
Light is activated.
2. Operate the turn signal to check the
battery circuit.
Signal operates satisfactorily.
(60~120 signaling/second)
3. Press the starter switch to check the
starter magnetic.
Satisfactory
4. Connect the starter to battery and
check operation. Light not activated.
Starter turns.
STARTER MOTOR TURNS SLOW OR FAILS TO CRANK MOTOR
1. Operate the turn signal to check the
battery circuit.
Signal operates satisfactorily.
2. Connect the starter subwire to the
battery.
Turns slowly.
(with speed not changing)
3. Operate the kick starter.
Operates light.
STARTER ROTATE WITHOUT STOPPING
1. Turn off the ignition switch.
Will not stop
Light not activated.
Signal continuously
operates dim or does not
operate at all.
Unsatisfactory
Starter does not turn.
Signal continuously
operates dim or does not
operate at all.
Operates sitisfactory.
Operates heavy.
TROUBLESHOOTING
CAUSE OF TROUBLE
(1) Fuse cut.
(2) Battery weak or totally discharged.
(3) Faulty stop switch.
(4) Faulty terminal connection.
(5) Ignition swtich damaged or shorted.
(1) Battery totally discharged.
(1) Faulty starter switch connection.
(2) Starter magnetic damaged or
shorted.
(3) Connector and terminals loose.
(1) Worn brush worn.
(2) Faulty connection between the rotor
and brush.
(3) Faulty the starter motor subwire
connection.
(4) Terminal loose.
(1) Wire harness damaged.
CAUSE OF TROUBLE
(1) Battery totally discharged.
(1) Connector/terminal loose.
(2) Faulty starter relay connector.
(1) Engine seized.
(1) Faulty connection between the rotor
and brush.
CAUSE OF TROUBLE
(1) Pinion seized.
Starter relay connection seized.
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