DAELIM S2-125 Manuals

Manuals and User Guides for DAELIM S2-125. We have 1 DAELIM S2-125 manual available for free PDF download: Service Manual

DAELIM S2-125 Service Manual

DAELIM S2-125 Service Manual (223 pages)

Brand: DAELIM | Category: Scooter | Size: 90.16 MB

Table of Contents

Table of Contents
1
How to Use this Manual
1
Product View
2
Service Information
3
General Safety
3
Service Rules
3
Service Information
4
- Caution When Wiring
  7
- Engine Serial Number Location
  11
- Frame Serial Number Location
  11
- Specifications
  12
- Torque Values
  14
- Engine
  14
- Frame
  14
- Wiring Diagram
  16
- Detail of Battery Part
  19
- Inspection/Adjustments
  21
Inspections/Adjustments
22
- Maintenance Schedule
  23
- Fuel Line (Fuel Tube)
  24
- Throttle Grip Operation
  24
- Air Cleaner
  25
- Valve Clearance
  25
- Spark Plug
  26
- Cylinder Compression Presssure
  26
- Final Reduction Gear Oil
  27
- Gear Oil Replacement
  27
- Brake Fluid
  28
- Brake Pad/Shoe
  28
- Brake Pad Replacement
  28
- Brake System
  28
- Rear Wheel
  29
- Front Wheel
  29
- Suspension
  29
- Side Stand
  29
- Bolts, Nuts, Fasteners
  30
- Wheels/Tires
  30
- Standard Pressure
  30
- Steering Head Bearing
  30
External Parts
31
- Seat
  32
- Pillion Seat
  32
- Luggage Box Top Cover
  32
- Rear Grip
  32
- Luggage Box
  33
- Center Cover
  33
- Body Side Cover
  33
- Floor Panel
  34
- Floor Side Cover
  34
- Body Cover
  34
- Rear Fender
  34
- Under Cover
  35
- Handle Cover
  35
- Front Cover
  35
- Windscreen
  35
- Front under Cover
  36
- Inner Cover
  37
- Ex. Pipe
  38
- Front Fender
  38
- Muffler
  38
- Rear Wheel Mudguard
  38
- Torque Values
  39
- Lubrication System
  39
- Engine Oil
  39
- Transmission Oil
  39
Lubrication System
40
- Engine Oil Change
  41
- Engine Oil Level Inspection
  41
- Oil Filter Element Change
  42
- Oil Pump
  42
- Oil Pump Disassembly
  43
- Oil Pump Inspection
  43
- Oil Pump Assembly
  44
- Oil Pump Installation
  44
- Inspection
  45
- Radiator
  45
- Removal
  45
- Radiator Installation
  46
- Transmission Oil Inspection
  46
- Control Cable Lubrication
  47
- Lubrication Points
  47
- EMS (Engine Management System)
  49
- Caution When Repairing the EMS Parts
  50
- The Component Parts of the EMS
  51
- Intake System
  51
- EMS Consists of Intake and Fule, Ignition and Control System
  51
Fuel System
51
Engine Removal/Installation
99
- Engine Removal
  100
- Engine Installation
  101
- LH. Crankcase Cover/Continuously Variable Transmission View
  102
- LH. Crankcase Cover/Continuously Variable Transmission
  103
- LH. Crankcase Cover
  104
- Installation
  104
- Drive Belt
  105
- Drive Belt Inspection
  106
- Drive Belt Installation
  106
- Movable Drive Face
  107
- Movable Drive Face Inspection
  108
- Movable Drive Face Installation
  108
- Clutch/Driven Pulley
  110
- Clutch/Driven Pulley Inspection
  112
- Driven Face Bearing Inspection
  112
- Movable Driven Face Spring Inspection
  112
- Clutch Outer
  112
- Drive Face Bearing Replacement
  113
- Clutch/Driven Pulley Assembly
  114
- Clutch/Driven Pulley Installation
  115
- A.C Generator/Starter Clutch View
  116
Generator / Starter Clutch
116
- A.C Generator/Starter Clutch
  117
- Shroud
  118
- A.C Generator
  118
- A.C Generator Installation
  120
- RH. Crankcase Cover
  120
- Starter Reduction Gear
  121
- Starter Reduction Gear Installation
  122
- Starter Clutch
  122
- Starter Clutch Inspection
  123
- Starter Clutch Installation
  124
- Cylinder Head/Valve View
  126
- Cylinder Head/Valve
  127
- Camshaft
  129
- Camshaft Inspection
  130
- Cylinder Head
  131
- Disassembly
  131
- Cylinder Head Inspection
  132
- Valve Springs
  132
- Valves
  132
- Valve Guides
  133
- Replacement
  133
- Valve Seats
  134
- Valve Seat Refacing
  135
- Cylinder Head Assembly
  137
- Camshaft Assembly
  139
- Cylinder/Piston View
  142
Cylinder Head / Piston
142
- Cylinder/Piston
  143
- Wear Inspection
  144
- Cylinder
  144
- Warpage Inspection
  145
- Piston/Piston Ring
  145
- Piston Pin Inspection
  146
- Small End Bearing Surface Inspection
  146
- Piston/Piston Ring Installation
  147
- Piston Installation
  147
- Cylinder Installation
  148
- Transmission/Crankshaft/Crankcase View
  150
- Transmission/Crankshaft/Crankcase
  151
- Transmission
  153
- Transmission Inspection
  154
- Transmission Bearing Inspection
  155
- Transmission Assembly
  155
- Crank Case Removal
  156
- Crankshaft Removal
  157
- Crankshaft Inspection
  158
- Transmission Bearing
  158
- Transmission Bearing Replacement
  159
- LH. Crankcase
  159
- Crankshaft Installation
  159
- Crankcase Installation
  160
- Front Wheel/Front Fork/Steering/Brake View
  162
- Front Wheel/Front Fork/Steering/Brake
  163
- Steering Handle
  165
- Axle Runout
  166
- Wheel Rim
  167
- Front Wheel Bearing
  167
- Wheel Bearing Replacement
  167
- Speedometer Gear Replacement
  168
- Front Wheel Assembly
  168
- Brake Master Cylinder
  169
- Front Wheel Installation
  169
- Air Bleeding
  172
- When the Brake Bleeder Is Available
  172
- When the Brake Bleeder Is Not Available
  173
- Brake Caliper
  174
- Front Fork
  176
- Front Fork Inspection
  178
- Front Fork Assembly
  179
- Steering Stem
  181
- Rear Wheel/Brake/Suspension/Rear Swing Arm View
  184
Suspension / Rear Swing Arm
184
- Rear Wheel/Brake/Suspension/Rear Swing Arm
  185
- Rear Brake
  187
- Brake Caliper Assembly
  188
- Rear Wheel Inspection
  190
- Rear Wheel Installation
  190
- Rear Swing Arm
  191
- Rear Cushion Adjust
  191
- Charging System View
  194
- Charging System
  195
- Battery (Open-Circuit Voltage) Inspection
  197
- Charging System Inspection
  198
- Leak Test
  198
- A.C. Generator Inspection
  198
- Regulator Rectifier Inspection
  199
- Ignition System
  201
Ignition System
202
- Pulse Generator Inspection
  203
- Resistance Measurement
  203
- PVA Measurement
  203
- Ignition Coil Inspection
  204
- Side Stand Ignition Cut-Off Switch
  205
- Starter System Diagram
  206
- Starter System
  207
Starter System
208
- Starter Motor
  209
- Starter Motor Assembly
  211
- Starter Magnetic Switch Voltage
  212
- Starter Magnetic Switch Ground Line
  212
- Operation Check
  213
- Lights/Switchs/Horn
  215
- Main Switch
  216
- Handle Switch
  216
Lights / Switches / Horn
216
- Horn
  217
- Fuel Unit
  217
- Headlight Bulb Replacement
  218
- Front Winker Bulb Replacement
  218
- Taillight/Rear Winker Bulb Replacement
  218
- Circuit Diagram
  221

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