DAELIM S-FIVE Service Manual page 136

BRAKE SYSTEM
BRAKE CALIPER INSPECTION
Caliper Cylinder
● Check the caliper cylinder bore for scoring, scratches
or other damage.
● Measure the caliper cylinder I.D. in X and Y axis at
serveral points.
● Replace the caliper cylinder if the largest measurement
is beyond the specified service limit.
SERVICE LIMIT : 27.10 mm
Caliper Piston
● Measure the caliper piston O.D. in X and Y axis at
several points.
● Replace the caliper piston of the smallest measurement
is less than the specified service limit.
SERVICE LIMIT : 26.84 mm
BRAKE CALIPER ASSEMBLY/INSTALLATION
● Clean the piston seal and the dust seal with the brake
fluid and install them in the caliper. Install the piston in
the caliper with the groove side of the piston facing the
pad.
NOTE
·Make sure that each part is free from dust or dirt
before reassembly.
·Replace the dust seals and piston seals as a set
whenever they are removed.
·When cleaning with the brake fluid, use the specified
brake fluid.
● Apply the silicone grease to the pin bush.
● Connect the pin bush to the portion of the caliper.
● Install the pad spring in the caliper.
● Install the caliper pin bolt and the slide pin in the
caliper.
● Install the brake pad and the hanger pin in the caliper.
12-8
LH. BRACKET
PIN BUSH
SLIDE PIN
CYLINDER
GAUGE
CALIPER
PAD
SPRING
PISTON
SEAL
PISTON
DUST SEAL